Telescopic Bone Fixation Bridge Rack Pinion Adjustment

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Solution Overview

Problem

Current bone fracture repair and reconstruction techniques lack a flexible, efficient, and effective fixation system that can accurately adjust bone position post-attachment, leading to functional and healing issues due to the rigidity of existing systems and the need for extensive surgical training.

Innovation Solution

A system and method utilizing a telescopic connection bridge with a rack and pinion mechanism that allows for incremental adjustment of bone segments, enabling retraction or distraction of bone segments through a tool interface, providing customizable fixation plate arrangements for specific repair or reconstruction needs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If traditional rigid fixation systems are used to stabilize bone segments, then bone stability is improved, but the ability to adjust bone position after attachment is lost

Engineering Contradiction:
Improvebone stabilityVSAvoidadjustability of bone position
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The fixation system transitions from a static rigid structure to a dynamic adjustable system. The connection bridge incorporates a telescopic mechanism with rack and pinion gears that enable post-attachment adjustment of bone segment positions while maintaining stability through controlled mechanical engagement.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The connection bridge is divided into modular components including first and second connection structures, telescopic elements, and adjustment mechanisms. This segmentation allows independent adjustment of different bone segments while maintaining overall system stability.

Inventive Principle:
Principle #1Segmentation

2Reliability

If custom fixation plate arrangements are designed for specific repair needs, then treatment effectiveness is improved, but device complexity and surgical training requirements increase

Engineering Contradiction:
Improvetreatment effectivenessVSAvoidfixation system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The connection bridge is designed as a universal fixture that can accommodate various bone segment configurations and repair scenarios. The standardized interface and adjustable geometry allow a single device type to serve multiple surgical purposes, reducing the need for numerous specialized fixation plates.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The fixation system allows adjustment of geometric parameters such as connection angles, bridge lengths, and plate positions through the telescopic mechanism. This enables customization of the fixation configuration for specific surgical needs without requiring different device designs.

Inventive Principle:
Principle #35Parameter changes

3Manufacturing precision

If extensive surgical training is provided to master complex fixation techniques, then surgical precision is improved, but surgical time and resource requirements increase

Engineering Contradiction:
Improvesurgical precisionVSAvoidsurgical time
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The adjustment mechanism is designed to be self-aligning and self-adjusting through the rack and pinion interface. The surgeon simply needs to operate the adjustment element, and the mechanism automatically maintains proper geometric relationships, reducing the need for extensive manual alignment and reducing surgical time.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables more efficient and effective bone fracture repair or reconstruction by allowing precise adjustment of bone segments, reducing surgical time, minimizing scarring, and lowering the risk of complications such as secondary infections.

Implementation Method 1

A system and method utilizing a telescopic connection bridge with a rack and pinion mechanism that allows for incremental adjustment of bone segments

Methodology Applied
Scientific EffectRack and pinion: Rack and Pinion

Data Source

PatentUS11871969B2System and method for osseous reconstruction and repair and implant device
Publication Date: 2024.01.16 MENEZES JOHN M
  • US11871969B2 patent drawing
  • US11871969B2 patent drawing
  • US11871969B2 patent drawing

AI summary

An implant device includes a connection bridge to cause retraction or distraction of first and second bone segments. The connection bridge overlaps a surface of the segments and exerts a force to one of the first and second bone segments by translation motion of connection bridge. The bridge includes a first insertion structure mountable to the first segment and has at least one rack. An internal repositioning tool has a pinion to engage the rack causing the motion. A locking mechanism selectively locks the motion of the repositioning tool. A second insertion structure mounts to the second segment or a third bone segment between the first and second segments. The second structure includes a housing to house at least one of the pinion and the lock mechanism and receive a portion of the at least one rack to engage the at least one the pinion and the lock mechanism.