Telescopic Intramedullary Nail Non-Circular Extraction

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Solution Overview

Problem

Existing telescopic intramedullary nails, such as the Fassier-Duval nail, face challenges including difficulty in extracting the rod component during removal, potential seizure issues due to local deformation of the rod, and complexity in selecting the correct size of the hollow stem.

Innovation Solution

A telescopic intramedullary nail design featuring a hollow stem and a rod with non-circular, complementary shaped sections at the distal ends, allowing for rotational constraint and easy extraction of both components with a single rotation, while avoiding the need for on-site cutting of the rod.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the rod is cut to measure on site during insertion, then the rod can be fitted into the hollow stem, but the rod may seize due to local deformation at the cut point

Engineering Contradiction:
Improveon-site measurement and fittingVSAvoidrod sliding smoothness
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The rod is pre-cut to the correct length before insertion, and a countersink hole is pre-formed at the distal end to receive the cutting tool. This preliminary preparation eliminates the need for on-site cutting while ensuring smooth insertion without seizure.

Inventive Principle:
Principle #10Preliminary action

2Ease of operation

If the rod is extracted by torsion and traction after insertion, then the rod can be removed from the bone, but the extraction process becomes extremely complex for the surgeon

Engineering Contradiction:
Improverod extraction simplicityVSAvoidextraction procedure complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The nail system is divided into two separable components: the hollow stem remaining in the bone and the rod that can be easily extracted. The rod is designed with a distal end that protrudes beyond the hollow stem, allowing it to be grasped and removed independently through a simple pull motion without complex torsional manipulation.

Inventive Principle:
Principle #1Segmentation

3Stability of the object's composition

If the threaded tip is fixed beyond the growth cartilage, then the rod remains stable during bone growth, but the extraction requires precise identification and manipulation of the threaded tip

Engineering Contradiction:
Improverod stability during growthVSAvoidextraction ease
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The threaded tip is designed to be easily extractable from the growth cartilage. The thread geometry and material properties allow the tip to be removed through simple traction during extraction, eliminating the need for complex manipulation while maintaining stability during the growth phase.

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS20250176975A1Telescopic intramedullary nail
Publication Date: 2025.06.05 ORTHOFIX SRL
  • US20250176975A1 patent drawing
  • US20250176975A1 patent drawing
  • US20250176975A1 patent drawing

AI summary

A telescopic intramedullary nail for the treatment of fractures or deformations of long bones, such as for example in the case of osteogenesis imperfecta or pseudoarthrosis, extended along a longitudinal axis. The telescopic intramedullary nail may include a hollow stem and a rod telescopically coupled inside said hollow stem. A structure may constrain the hollow stem and said rod in rotation about said longitudinal axis during the insertion and/or during the removal of said telescopic intramedullary nail.