Spline-Telescopic Steering Column With Integrated Ignition Controls

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Solution Overview

Problem

Existing golf cart steering columns are not telescopic, lacking flexibility and comfort due to fixed lengths, and do not integrate light control and ignition modules, impacting user convenience and safety.

Innovation Solution

A telescopic multifunctional steering column design featuring an upper and lower column connected via a spline shaft and groove, with a pull bolt mechanism for adjustable length, and integrated housing assemblies for light control and ignition modules, enhancing flexibility, safety, and user convenience.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a fixed-length steering column is used, then the structure is simple, but the adaptability and driving comfort are poor

Engineering Contradiction:
ImproveadaptabilityVSAvoidstructure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The steering column is divided into an upper column and a lower column that can slide relative to each other. The upper column is inserted into the lower column, creating a telescopic structure that allows length adjustment while maintaining structural simplicity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The steering column transitions from a fixed static structure to a dynamic telescopic structure. The upper and lower columns can slide relative to each other to adjust the steering column length according to different driving conditions and driver needs

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If a telescopic steering column is added, then the adaptability and comfort are improved, but the device complexity increases

Engineering Contradiction:
Improveflexibility of useVSAvoidstructural complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The steering column is segmented into movable upper column and stationary lower column portions, allowing independent movement and adjustment while keeping each component relatively simple in design

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The upper column is nested within the lower column, with the outer surface of the upper column sleeved by the lower column. This nesting arrangement allows telescopic movement while maintaining a compact overall structure

Inventive Principle:
Principle #7Nested doll (Nesting)

3Ease of operation

If only a single-function steering column is used, then the device complexity is low, but the ease of operation and user-friendliness are poor

Engineering Contradiction:
Improveuser-friendlinessVSAvoidfunctional complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

Multiple functions (light control, ignition control, and steering) are merged into a single integrated steering column assembly. The housing assembly incorporates both the light control module and ignition module, allowing all controls to be accessed from one location

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The steering column is designed as a multi-functional universal control center, integrating steering control, lighting control, and ignition control into one device, eliminating the need for separate control mechanisms

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Ease of operation

If light control module and ignition module are integrated, then the ease of operation is improved, but the device complexity increases

Engineering Contradiction:
Improveuser-friendlinessVSAvoidfunctional complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The light control module and ignition module are merged into a single housing assembly that is integrated with the steering column, consolidating multiple control functions into one unified structure

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The housing assembly serves multiple functions simultaneously - it houses the light control module, the ignition module, and provides structural support for the telescopic mechanism, demonstrating multi-functionality that reduces overall system complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS12179832B1Telescopic multifunctional steering column
Publication Date: 2024.12.31 DONGGUAN ZHUOYUE ELECTRIC VEHICLE CO LTD
  • US12179832B1 patent drawing
  • US12179832B1 patent drawing
  • US12179832B1 patent drawing

AI summary

The disclosure relates to the technical field of steering columns, and specifically discloses a telescopic multifunctional steering column. An upper column is fixedly mounted inside a steering wheel. An outer surface of the upper column is sleeved with a lower column. In the disclosure, slidable connection is realized through a spline groove and a spline shaft, so that the steering column can extend and retract, which ensures stability and sliding smoothness of the column during the extension and retraction process. By connecting a pull bolt with a locking switch of a lifting rod through a wire rope, when the pull bolt is pulled up, a driver can adjust a length of the column according to his own needs, which improves driving flexibility and comfort. When the pull bolt retracts, the steering column is locked at a selected position.