Telescoping Boom Solar Array for Spacecraft Stowage

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Solution Overview

Problem

Existing deployable solar panel systems for spacecraft face challenges in compact stowage and efficient deployment, requiring innovative solutions to minimize mass and maximize power generation while ensuring structural integrity and protection during transit and operation.

Innovation Solution

The design incorporates telescoping booms formed from multiple tubes that nest within each other for stowage and extend end-to-end for deployment, with solar panels secured to these booms, allowing for a protective cover and efficient expansion to maximize surface area, and utilizing pivotable connecting arms for compact stacking and deployment mechanisms.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of moving object

If telescoping booms are used to maximize solar panel deployment area, then the solar panel surface area is improved, but the device complexity increases

Engineering Contradiction:
Improvesolar panel surface areaVSAvoiddevice complexity
Core Design Contradiction:
Area of moving objectVSDevice complexity

Solution Approach 1:

The booms are constructed using telescoping tubes that nest within one another during stowage, with each tube containing the next smaller tube. This nesting arrangement allows the booms to be compact when not in use while extending to full length when deployed, thereby achieving large solar panel surface area without proportionally increasing device complexity.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Volume of moving object

If solar panels are collapsed between booms for compact stowage, then the volume of moving object is improved, but the reliability of protection during transit deteriorates

Engineering Contradiction:
Improvevolume of moving objectVSAvoidreliability
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The booms are designed to position themselves around the collapsed solar panel in a manner that provides protective cushioning during stowage and transit. The telescoping tube structure and boom configuration create a protective envelope around the solar panel before deployment, preventing damage during launch and transit while maintaining compact volume.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Weight of moving object

If multiple tubes telescope for boom construction, then the weight of moving object is improved, but the manufacturing precision requirements worsen

Engineering Contradiction:
Improveweight of moving objectVSAvoidmanufacturing precision
Core Design Contradiction:
Weight of moving objectVSManufacturing precision

Solution Approach 1:

The booms are segmented into multiple telescoping tubes of varying lengths, with each tube being a separate manufacturable component. This segmentation allows for optimized weight distribution and reduced overall boom mass while enabling standard manufacturing processes for each tube segment, thereby balancing weight reduction with manageable manufacturing precision requirements.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables a lightweight, cost-effective, and efficient deployment of large solar panels, minimizing mass moment of inertia and parasitic mass, while providing a protective cover during stowage and maximizing power generation upon deployment.

Implementation Method 1

A solar panel is secured to the first and second booms for receiving solar energy and converting it to electrical power

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Data Source

PatentUS10005571B2Deployable solar panel array for spacecraft
Publication Date: 2018.06.26 NORTHROP GRUMMAN SYSTEMS CORP
  • US10005571B2 patent drawing
  • US10005571B2 patent drawing
  • US10005571B2 patent drawing

AI summary

A solar panel assembly for a spacecraft includes a bracket and first and second booms each having a first end secured to the bracket and a second end extending away from the bracket. Each boom is formed from a plurality of tubes that telescope between a stowed condition nested within one another and a deployed condition aligned end-to-end with one another. A solar panel is secured to the first and second booms for receiving solar energy and converting the solar energy to electrical power. The solar panel has a stowed condition collapsed between the first and second booms and a deployed condition extending in a plane between the first and second booms.