Telescoping countertop support bracket assembly
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing countertop support brackets are inflexible and often require modification due to changes in construction plans, as they are designed for specific lengths and configurations, leading to inefficiencies and increased inventory needs.
Innovation Solution
A telescoping countertop support bracket assembly with a channel member and adjustable support bar, allowing for modular configurations and multiple mounting options, enabling adjustable support lengths and flexible installation to accommodate various countertop sizes and weights.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If single-piece brackets are used for specific countertop lengths, then manufacturing precision and structural stability are improved, but adaptability and ease of manufacture deteriorate due to the need to stock multiple bracket sizes
Solution Approach 1:
The bracket is divided into two separate components: a stationary mounting bracket and a telescoping support bar. This segmentation allows the support bar to be adjusted independently to different lengths while the mounting bracket remains fixed, resolving the contradiction between structural stability and adaptability to different countertop lengths.
Solution Approach 2:
The support bar is designed with telescoping capability, allowing it to dynamically adjust its length between minimum and maximum positions. This dynamic feature enables a single bracket design to adapt to various countertop lengths while maintaining structural integrity through the secureable telescoping mechanism.
2Adaptability or versatility
If multiple single-piece brackets are stocked to accommodate various countertop lengths, then adaptability is improved, but device complexity and inventory requirements worsen
Solution Approach 1:
The mounting bracket is designed as a universal component that can accommodate multiple countertop lengths through the telescoping support bar. This multi-functionality eliminates the need to stock multiple specialized bracket sizes, reducing inventory complexity while maintaining adaptability to various installation requirements.
3Adaptability or versatility
If single-piece brackets are modified to fit changing construction plans, then adaptability is improved, but ease of manufacture and reliability worsen due to modifications
Solution Approach 1:
The telescoping support bar provides built-in adjustability that eliminates the need for field modifications. The bar can be extended or retracted to accommodate changing construction plans, maintaining ease of installation while providing the flexibility needed for adaptability to different scenarios.
4Adaptability or versatility
If adjustable support lengths are implemented, then adaptability is improved, but device complexity increases due to additional components
Solution Approach 1:
The bracket system is segmented into a stationary mounting bracket and an adjustable support bar, where only the support bar contains the telescoping mechanism. This segmentation concentrates the complexity in one component while keeping the mounting bracket simple, reducing overall device complexity while maintaining adjustability.
Data Source
AI summary
A telescoping countertop support bracket assembly includes a channel member that defines a plurality of through holes through a lateral wall of the channel member. Each of the through holes is configured to receive a fastener; the channel member defines a support bar receiving portion and an accessory bar receiving portion. A support bar is received by the channel member, and it is telescopically adjustable within the channel member. A countertop contact surface is supported by the support bar, and the fasteners secure the support bar within the channel member at an adjustable support length.