Telescoping Current Path Structure for Circuit Breaker Maintenance

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Solution Overview

Problem

Conventional high-voltage dead tank circuit breakers require tank separation to remove resistor or interrupter assemblies, which is inconvenient and inefficient.

Innovation Solution

A telescoping current path structure is introduced, allowing the resistor or interrupter assembly to be removed without separating the tanks by using an electrically conductive fixed support and a hollow conductor with a removable connector, enabling the assembly to be electrically connected and then collapsed for clearance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the resistor assembly or interrupter assembly is removed from separate tanks, then maintenance efficiency is improved, but the tank structure complexity increases

Engineering Contradiction:
Improvemaintenance efficiencyVSAvoidtank structure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The current path structure employs nested telescoping conductors where an inner conductor can be inserted into or removed from an outer conductor. This nesting arrangement allows the resistor assembly or interrupter assembly to be accessed and removed independently without separating the tank structures, thereby improving maintenance efficiency while avoiding increased structural complexity

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The current path is segmented into multiple independent conductive elements (inner conductor, outer conductor, coupling structure) that can be independently manipulated. This segmentation enables selective removal of the resistor or interrupter assembly while maintaining the integrity of the tank structure, resolving the contradiction between maintenance efficiency and structural complexity

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If the tanks are separated to remove assemblies, then assembly removal is simplified, but operational complexity and time increase

Engineering Contradiction:
Improveassembly removal simplicityVSAvoidmaintenance time
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The invention extracts the current path structure from the fixed tank structure, allowing the inner conductor to be independently removed from the outer conductor. This extraction enables the resistor or interrupter assembly to be accessed and removed without separating the tanks, simplifying the operation while reducing maintenance time

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The current path structure transitions from a static fixed connection to a dynamic telescoping arrangement where conductors can move relative to each other. This dynamic capability allows the inner conductor to be easily extracted for maintenance while the tanks remain connected, improving ease of operation and reducing maintenance time

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS9105427B2Telescoping current path structure for dual tank dead tank circuit breaker with parallel resistor assembly
Publication Date: 2015.08.11 HITACHI ENERGY LTD
  • US9105427B2 patent drawing
  • US9105427B2 patent drawing
  • US9105427B2 patent drawing

AI summary

Current path structure provides a current path between an interrupter assembly and a resistor assembly of a dead tank circuit breaker and includes an electrically conductive fixed support having first and second ends. The first end is fixed to one of the interrupter assembly or the resistor assembly. A substantially hollow, electrically conductive conductor has first and second ends, with a connector at the first end thereof. The connector is removably connected to the other of the interrupter assembly or the resistor assembly. Coupling structure removably couples the conductor with the fixed support such that when coupled, the current path structure is in an operative position electrically connecting the interrupter assembly with the resistor assembly, and when decoupled, the fixed support can be moved into telescoping relation within the conductor defining a collapsed position of the current path structure.