Telescoping Dilator with Non-Cutting Threads for Tissue Passageway

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current methods for forming a passageway through tissue for interventional medical systems, such as delivering cardiac pacing devices, lack effective configurations that minimize tissue trauma and facilitate the passage of larger devices through smaller introducer sheaths.

Innovation Solution

An apparatus with a flexible elongate shaft and a dilator featuring a tapered design with external non-cutting threads, allowing for gradual expansion and contraction of the passageway, and a wire with a pre-formed J-shape for piercing, enables the formation of a passageway through tissue with minimal trauma, accommodating larger devices for delivery through smaller introducer sheaths.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a traditional needle, dilator, and introducer sheath apparatus is used to form a passageway through tissue, then the passageway can be formed for device delivery, but the tissue trauma is significant and the ability to deliver larger devices through smaller sheaths is limited

Engineering Contradiction:
Improvetissue traumaVSAvoidability to deliver larger devices through smaller sheaths
Core Design Contradiction:
Object-affected harmful factorsVSAdaptability or versatility

Solution Approach 1:

The dilator is designed with a telescoping structure where the outer dilator receives and guides the inner dilator, allowing nested configuration during delivery through the sheath and expanded configuration during tissue dilation. This nesting enables compact delivery while providing sufficient dilation capability for larger device delivery.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The dilator transitions from a compressed, nested state during delivery to an expanded, functional state during tissue passage. The telescoping structure allows dynamic adjustment of the dilator configuration to match procedural requirements at different stages.

Inventive Principle:
Principle #15Dynamics

2Area of stationary object

If a dilator with large outer diameter is used to create sufficient passageway for device delivery, then larger devices can be delivered, but the dilator cannot pass through smaller introducer sheaths

Engineering Contradiction:
Improvepassageway sizeVSAvoiddilator outer diameter
Core Design Contradiction:
Area of stationary objectVSLength of moving object

Solution Approach 1:

The telescoping dilator structure allows the dilator to be compressed into a narrow profile that fits within the introducer sheath, then expanded to create a large passageway for device delivery. The nested configuration enables the dilator to temporarily reduce its outer diameter for delivery while maintaining the capability to create sufficient passageway size.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The dilator dynamically changes its outer diameter from a compressed state during sheath delivery to an expanded state during tissue dilation, allowing it to pass through small sheaths while still creating large passageways.

Inventive Principle:
Principle #15Dynamics

3Strength

If a rigid dilator is used to maintain structural integrity during passage, then the dilator can withstand delivery forces, but it causes increased tissue trauma

Engineering Contradiction:
Improvedilator structural integrityVSAvoidtissue trauma
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

The dilator features a tapered design with varying wall thickness and structural properties along its length. The proximal portion has greater structural support for delivery, while the distal portion has reduced structural rigidity to minimize tissue trauma during passage. This local variation in quality allows the dilator to maintain integrity where needed while being gentle on tissue where it contacts the passage way.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The dilator's structural parameters (wall thickness, rigidity) are varied along its length to optimize both delivery strength and tissue compatibility. The tapered geometry creates a gradient in mechanical properties that balances structural integrity with minimal tissue trauma.

Inventive Principle:
Principle #35Parameter changes

4Object-affected harmful factors

If a tapered dilator design is used to gradually expand tissue, then tissue trauma is minimized, but the dilator requires complex configuration for delivery through sheaths

Engineering Contradiction:
Improvetissue traumaVSAvoiddilator configuration
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The telescoping structure provides a systematic method for configuring the tapered dilator for delivery. The nested design organizes the complex geometry into a compact, deliverable form that maintains the tapered profile while fitting within the sheath constraints.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus effectively creates a passageway of sufficient size for device delivery while minimizing tissue trauma, allowing for the successful placement of implantable cardiac pacing devices and other medical devices through the interatrial septum or other tissues with reduced procedural difficulty.

Implementation Method 1

a second portion of the dilator has a decreasing taper from the first portion to a distal end of the dilator, and includes an external non-cutting thread formed along the decreasing taper

Methodology Applied
Scientific EffectMechanical deformation: Deformation

Implementation Method 2

a relatively flexible elongate shaft

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS11617600B2Apparatus for forming a passageway in tissue and associated interventional medical systems
Publication Date: 2023.04.04 MEDTRONIC INC
  • US11617600B2 patent drawing
  • US11617600B2 patent drawing
  • US11617600B2 patent drawing

AI summary

An apparatus for forming a passageway through tissue includes a dilator mounted to a shaft, wherein the dilator includes a first portion, which has an increasing taper from a first outer diameter to a larger second outer diameter, and a second portion, which has a decreasing taper from the first portion to a distal end of the dilator, and which includes an external non-cutting thread formed along the decreasing taper. Lumens of the dilator and shaft provide a conduit for means to pierce through the tissue, for example, an elongate wire that includes a piercing tip. In some cases, the dilator first portion is expandable to, and contractible from, the larger second outer diameter, wherein the apparatus may include a spreading member configured to slide between the shaft and the first portion. The apparatus may be included in a system with an introducer sheath.