Telescoping Light Tower Boom Stability and Wind Protection

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Solution Overview

Problem

Current high-intensity mobile lighting systems face challenges in covering large areas effectively due to limited height and stability issues, particularly with towers over 80' or 100' which are cumbersome, prone to wind damage, and require multiple units, increasing complexity and cost.

Innovation Solution

A telescoping light tower with multiple nested boom sections and safety features such as wind sensors and locking mechanisms to secure and retract the boom, allowing for extended heights while minimizing wind impact and ensuring stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If the boom is extended to 80' or 100' or more to light larger areas, then the lighting coverage area increases, but the tower becomes unwieldy and difficult to move when vertical

Engineering Contradiction:
Improvelighting coverage areaVSAvoidmobility and handling
Core Design Contradiction:
Area of stationary objectVSEase of operation

Solution Approach 1:

The patent employs a telescoping boom structure where multiple boom sections are nested within each other. The inner boom sections are housed inside outer boom sections, allowing the entire 80'-100' boom to collapse into a compact configuration for transport. This nesting principle enables the boom to achieve its full extended length for lighting coverage while maintaining a compact stowed size for mobility.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Area of stationary object

If the tower height is increased to 80' or 100' or more to cover larger areas, then the lighting capacity improves, but wind forces create extremely large torque at the base

Engineering Contradiction:
Improvelighting coverage areaVSAvoidwind torque
Core Design Contradiction:
Area of stationary objectVSObject-affected harmful factors

Solution Approach 1:

The telescoping boom structure reduces the tower's profile when retracted, minimizing the sail area exposed to wind forces during transport and storage. This allows the same boom to provide extensive lighting coverage when extended while presenting a minimal wind resistance profile when collapsed.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The boom transitions between static extended and retracted positions, dynamically adjusting its configuration based on operational needs. When extended, it provides maximum lighting coverage; when retracted, it minimizes wind exposure. This dynamic reconfiguration allows the system to optimize performance while mitigating wind torque hazards.

Inventive Principle:
Principle #15Dynamics

3Area of stationary object

If multiple lighting units are deployed to cover larger areas, then the lighting coverage increases, but the operational complexity and cost increase

Engineering Contradiction:
Improvelighting coverage areaVSAvoidnumber of units required
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The boom is divided into multiple telescoping sections that can be independently controlled. This segmentation allows the boom to be extended to great heights (80'-100'+) with a single unified structure, providing lighting coverage that would otherwise require multiple separate towers. The segmented design maintains structural integrity while achieving the height and coverage of multiple units.

Inventive Principle:
Principle #1Segmentation

4Volume of moving object

If the boom is kept in horizontal position during transport, then the tower is more compact, but it requires additional structure to support the extended boom

Engineering Contradiction:
Improvestorage compactnessVSAvoidsupporting structure
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The telescoping boom sections nest within each other when retracted, creating a compact cylindrical package that minimizes storage volume. This nested configuration eliminates the need for extensive external support structures during transport, as the boom self-supports in its collapsed state. The same nested structure allows the boom to extend to full length when needed, providing the dual benefit of compact storage and full operational capability.

Inventive Principle:
Principle #7Nested doll (Nesting)

Data Source

PatentUS10393324B1High-intensity, telescoping light tower with safety features
Publication Date: 2019.08.27 WCHAMBE INVESTMENTS LLC
  • US10393324B1 patent drawing
  • US10393324B1 patent drawing
  • US10393324B1 patent drawing

AI summary

A mobile lighting device is disclosed with extendable boom sections. The boom sections are stored in a horizontal position and then pivot to a vertical position before being extended upward. A light section is positioned at the uppermost end of the last extendable boom section. A variety of safety features are also disclosed.