Substrate-free 2D Tellurene Binary Compounds Synthesis

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Solution Overview

Problem

There is a need for substrate-free 2D crystalline nanomaterials of binary compounds of formula (M)x(Te)y for potential applications in electronics, optoelectronics, energy conversion, and energy storage, as these materials have not been previously reported.

Innovation Solution

A method is developed to prepare substrate-free 2D crystalline nanomaterials by reacting substrate-free 2D tellurene with salts of formula MmXn, where M is selected from Cd, Pb, Cu, Co, Ni, Ta, Mo, W, Pd, Pt, Zn, Bi, Sb, Ga, Ge, Fe, Sn, and Zr, in a solvent mixture, resulting in binary compounds like PdTe2 and Ag4.53Te3 with specific X-ray diffraction patterns and structural characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If substrate-free 2D binary compounds of formula (M)x(Te)y are developed, then applications in electronics, optoelectronics, energy conversion and energy storage are enabled, but the materials have not been previously reported and require new synthesis methods

Engineering Contradiction:
Improveapplication rangeVSAvoidsynthesis feasibility
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent employs solution-phase chemical reactions with controlled parameters (temperature, concentration, reaction time) to synthesize substrate-free 2D binary compounds. By adjusting reaction conditions such as using different solvents (water, ethanol, isopropanol), controlling molar ratios of precursors, and optimizing heating temperatures (60-100°C), the method achieves versatile synthesis of multiple (M)x(Te)y compounds including PdTe2, Ag4.53Te3, and others, enabling broad application potential while maintaining manufacturing feasibility

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates composite 2D materials by combining different metal elements (M = Cd, Pb, Cu, Co, Ni, Ta, Mo, W, Pd, Pt, Zn, Bi, Sb, Ga, Ge, Fe, Sn, Zr) with tellurium to form binary compounds of formula (M)x(Te)y. These composite materials exhibit diverse properties suitable for electronics, optoelectronics, energy conversion and storage applications, achieving versatility through material composition variation while using a unified synthesis approach

Inventive Principle:
Principle #40Composite materials

2Manufacturing precision

If substrate-free 2D tellurene is reacted with salts MmXn to form binary compounds, then controlled composition and dimensions are achieved, but the process requires precise control of reaction conditions

Engineering Contradiction:
Improvecomposition controlVSAvoidprocess complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent prepares precursor suspensions in advance before the main reaction. Substrate-free 2D tellurene is first dispersed in solvent to create a stable suspension, and separately metal salts (MmXn) are dissolved in solvent to form precursor solutions. This preliminary preparation ensures uniform distribution of reactants and enables precise control of composition during the subsequent reaction, achieving manufacturing precision while simplifying the overall process by organizing steps sequentially

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent controls composition and dimensions by adjusting reaction parameters including molar ratios of tellurene to metal salt, solvent type and volume, reaction temperature (60-100°C), and reaction time. By systematically varying these parameters, the method achieves precise control over the composition ((M)x(Te)y stoichiometry) and dimensional characteristics of the resulting 2D binary compounds, demonstrating that process complexity can be managed through parameter optimization

Inventive Principle:
Principle #35Parameter changes

3Reliability

If substrate-free 2D crystalline nanomaterials are produced, then high thermal stability and topological properties are demonstrated, but the materials require new synthesis approaches not previously reported

Engineering Contradiction:
Improvethermal stabilityVSAvoidsynthesis method availability
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent utilizes phase transition during the synthesis process where metal salts (MmXn) in solution phase react with substrate-free 2D tellurene to form crystalline 2D binary compounds (M)x(Te)y. The reaction proceeds through nucleation and crystal growth phases, producing materials with high thermal stability as evidenced by maintained structural integrity after thermal treatment. This phase transition approach enables reliable material production through a newly developed synthesis method that does not require pre-existing substrate support

Inventive Principle:
Principle #36Phase transitions

Solution Approach 2:

The patent employs a self-assembly mechanism where substrate-free 2D tellurene and metal salt precursors spontaneously form crystalline binary compounds through solution-phase reaction. The process requires minimal external intervention beyond initial mixing and heating, with the materials self-organizing into stable crystalline structures. This self-service characteristic simplifies manufacturing by reducing the need for complex equipment or multi-step processing, achieving reliability through inherent material stability

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method produces stable, high-quality, ultrathin semiconductors with controlled composition and dimensions, suitable for diverse applications in electronics, optoelectronics, energy conversion, and quantum devices, demonstrating high thermal stability and potential for topological nontrivial states and superconductivity.

Implementation Method 1

mixing the suspension of the substrate-free 2D Tellurene and the suspension of the salt and allowing the reaction between the substrate-free 2D Tellurene and the salt

Methodology Applied
Scientific EffectChemical reaction: Chemical Bonding

Data Source

PatentUS11685653B2Substrate-free crystalline 2D nanomaterials
Publication Date: 2023.06.27 PURDUE RES FOUND
  • US11685653B2 patent drawing
  • US11685653B2 patent drawing
  • US11685653B2 patent drawing

AI summary

The present disclosure generally relates to compositions comprising substrate-free 2D crystalline nanomaterials of binary compounds of formula (M)x(Te)y, and the method of making and using the substrate-free crystalline 2D crystalline nanomaterial.