Temperature-Controlled Bath with Dynamic Chamber Isolation

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Solution Overview

Problem

Temperature-controlled baths struggle to maintain a sample's temperature at a fixed level after reaching a target temperature, due to temperature fluctuations caused by air with adjusted temperature coming into contact with the sample.

Innovation Solution

A temperature-controlled bath system with a thermally conductive wall separating the temperature-controlled chamber and the sample holding chamber, featuring a connection cut-off mechanism that allows for swift temperature changes and subsequent isolation to maintain the sample's temperature, utilizing blower means to circulate and control gas temperature, and including features like radiator plates and optically transparent windows for measurement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If temperature control means sends air with adjusted temperature to change sample temperature, then temperature change speed is improved, but temperature stability after change deteriorates

Engineering Contradiction:
Improvetemperature change speedVSAvoidtemperature stability
Core Design Contradiction:
SpeedVSStability of the object's composition

Solution Approach 1:

The system divides the chamber into a temperature-controlled chamber and a sample holding chamber separated by a thermally conducive wall. This segmentation allows independent temperature control of each chamber, enabling rapid temperature changes in the sample chamber without causing fluctuations in the sample temperature.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The thermally conducive wall acts as an intermediary between the temperature-controlled chamber and the sample holding chamber. It transfers temperature changes from the controlled chamber to the sample chamber gradually and smoothly, preventing direct thermal shock and temperature fluctuations to the sample.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If connection between chambers is maintained for continuous temperature control, then temperature adjustment flexibility is improved, but temperature stability deteriorates

Engineering Contradiction:
Improvetemperature adjustment flexibilityVSAvoidtemperature stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The connection cut-off means enables dynamic control of the connection state between chambers. The system can switch between connected and cut-off states based on operational requirements, allowing flexible temperature adjustment when connected and stable maintenance when cut-off.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables swift temperature changes to a target temperature and stable maintenance of that temperature, facilitating accurate measurement of the sample's linear expansion coefficient.

Implementation Method 1

a sample holding chamber containing a sample therein, the sample holding chamber being separated from the temperature-controlled chamber by a thermally conducive wall

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

temperature changing means for heating or cooling a gas so that the temperature of the gas is adjusted to a set temperature

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 3

temperature changing means for heating or cooling a gas so that the temperature of the gas is adjusted to a set temperature

Methodology Applied
Scientific EffectCooling: Cooling

Implementation Method 4

second blower means for sending the gas in the temperature-controlled chamber into the sample holding chamber through the air hole

Methodology Applied
Scientific EffectForced convection: Forced Convection

Data Source

PatentUS9518944B2Temperature-controlled bath
Publication Date: 2016.12.13 MITUTOYO CORP
  • US9518944B2 patent drawing
  • US9518944B2 patent drawing
  • US9518944B2 patent drawing

AI summary

A temperature-controlled bath capable of swiftly changing the temperature of a sample to a target temperature and maintaining the temperature of the sample at a fixed temperature after the temperature change is provided. A temperature-controlled bath includes a temperature changing means, a temperature-controlled chamber, a sample holding chamber, and connection cut-off means. The temperature changing means is disposed in the temperature-controlled chamber, and the temperature of the temperature-controlled chamber is adjusted by the temperature changing means. The sample holding chamber is separated from the temperature-controlled chamber by a thermally conducive wall, and contains a sample therein. The connection cut-off means change a connection between the temperature-controlled chamber and the sample holding chamber to a connected state or a cut-off state.