Temperature-Controlled Primary Battery Banks for Backup Power

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Solution Overview

Problem

Conventional back-up power supply systems are economically inefficient due to the high cost per kilowatt hour of rechargeable batteries, and primary batteries have not been used effectively in these systems due to poor economics, but primary batteries may be more economical for infrequent power outages when considering material costs and prolonged shelf-life through temperature storage.

Innovation Solution

The system employs a plurality of primary battery banks in parallel, with some in long-term storage and others in operable states, using temperature control and electrolyte management to maintain and transition batteries between states, and a controller to monitor conditions and switch power sources based on thresholds, ensuring efficient power delivery during outages.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If rechargeable batteries are used in back-up power supply systems, then power delivery capability is maintained, but cost per kilowatt hour increases significantly

Engineering Contradiction:
Improvepower delivery capabilityVSAvoidcost per kilowatt hour
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The battery system is segmented into multiple primary battery banks arranged in parallel, where each battery bank can be independently controlled and switched. This allows the system to use cheaper primary batteries while maintaining reliability through redundancy and selective activation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system changes the operational parameters of primary batteries by controlling their temperature through refrigeration. By maintaining batteries at low temperatures (below 25°C, preferably between -10°C and 10°C), the system extends shelf life and reduces self-discharge, making primary batteries economically viable for back-up power applications.

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If primary batteries are stored at room temperature, then they are readily available for use, but shelf life is reduced and self-discharge increases

Engineering Contradiction:
Improvereadiness for useVSAvoidshelf life
Core Design Contradiction:
Ease of operationVSDuration of action of stationary object

Solution Approach 1:

The system performs preliminary cooling of primary batteries before they are needed for power delivery. By pre-refrigerating battery banks and maintaining them in a ready state at low temperatures, the system ensures both extended shelf life and rapid availability when power outages occur.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The refrigeration system operates continuously to maintain batteries at optimal low temperatures, ensuring constant readiness for use while simultaneously extending shelf life and minimizing self-discharge throughout the battery's storage and operational lifecycle.

Inventive Principle:
Principle #20Continuity of useful action

3Reliability

If multiple battery banks are maintained in operable state, then power availability is improved, but cost and energy consumption increase

Engineering Contradiction:
Improvepower availabilityVSAvoidenergy consumption for maintenance
Core Design Contradiction:
ReliabilityVSUse of energy by stationary object

Solution Approach 1:

The system dynamically adjusts the number and temperature of active battery banks based on real-time monitoring of power outage duration, battery charge levels, and system load requirements. This allows the system to maintain reliability while minimizing energy consumption by activating only the necessary number of battery banks.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The refrigeration system operates continuously to maintain batteries at optimal low temperatures, ensuring constant readiness for use while simultaneously extending shelf life and minimizing self-discharge throughout the battery's storage and operational lifecycle.

Inventive Principle:
Principle #20Continuity of useful action

4Loss of energy

If battery transition from storage to operable state is delayed, then energy consumption is reduced, but power delivery response time increases

Engineering Contradiction:
Improveenergy consumptionVSAvoidtransition response time
Core Design Contradiction:
Loss of energyVSLoss of time

Solution Approach 1:

The system performs preliminary cooling of primary batteries before they are needed for power delivery. By pre-refrigerating battery banks and maintaining them in a ready state at low temperatures, the system ensures both extended shelf life and rapid availability when power outages occur.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves the economic viability and efficiency of back-up power supply systems by prolonging battery shelf-life and reducing self-discharge, allowing for reliable and cost-effective power provision during power disruptions.

Implementation Method 1

a plurality of primary battery banks arranged in parallel, including at least one of the primary battery banks maintained in a long term storage state

Methodology Applied
Scientific EffectTemperature control: Cooling

Implementation Method 2

The plurality of battery condition sensors measure the condition of a corresponding primary battery bank of the plurality of primary battery banks

Methodology Applied
Scientific EffectVoltage measurement: Ohm's Law

Data Source

PatentEP3616297B1System and method for monitoring and controlling a back-up power supply using temperature controlled batteries
Publication Date: 2021.09.01 GOOGLE LLC
  • EP3616297B1 patent drawingFigure 1A
  • EP3616297B1 patent drawingFigure 1B
  • EP3616297B1 patent drawingFigure 2A

AI summary

Systems and methods of monitoring and controlling a back-up power supply are provided. The back-up power supply can include an uninterruptible power supply system (100) configured with a plurality (155) of primary battery banks (160a-d) maintained in long-term storage and a working battery maintained in an operable state. The back-up power supply system (145) can monitor the condition of a first working battery to determine if the condition is below a performance threshold or a capacity threshold. The uninterruptible power supply system (100) can transition a primary battery bank previously maintained in long-term storage to an operable state and designate the transitioned primary battery as a second working battery. The uninterruptible power supply system (100) can switch the source of power provided by the back-up power supply from the first working battery to the second working battery.