Temperature Sensor Circuit With Adjustable Voltage Source

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Solution Overview

Problem

Existing temperature sensor circuits face challenges in achieving high measurement accuracy and protection from overloading, particularly due to sudden changes in resistance values when switching between different measurement ranges, and inadequate protection against short circuits.

Innovation Solution

A temperature sensor circuit utilizing a controllable voltage or current source connected to a measurement resistor, which allows for continuous adjustment of input voltage or current to maintain optimal operating conditions, incorporating a voltage divider resistor and current sensor to limit short-circuit current and reduce self-heating, while enabling precise differential voltage measurements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a fixed resistor is used in the voltage divider to simplify the circuit, then the device complexity is reduced, but the measurement precision deteriorates due to inability to adjust for different temperature ranges

Engineering Contradiction:
Improvecircuit complexityVSAvoidtemperature measurement precision
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent applies dynamics by making the voltage divider resistor adjustable rather than fixed. The resistor value can be dynamically changed to match different temperature measurement ranges, allowing the circuit to maintain optimal precision across varying conditions while keeping the overall circuit structure relatively simple.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the resistance parameter of the voltage divider resistor to optimize measurements for different temperature ranges. By adjusting this parameter, the circuit adapts to various measurement requirements, improving precision without requiring a completely different circuit design for each range.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If the measurement range is widened by changing resistor values, then the adaptability is improved, but the device complexity increases due to need for multiple resistors and switching mechanisms

Engineering Contradiction:
Improvemeasurement range coverageVSAvoidcircuit complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent makes a single voltage divider resistor serve multiple functions by making it adjustable. This single component can operate at different resistance values to cover various temperature measurement ranges, eliminating the need for multiple separate resistors and switching mechanisms, thus maintaining simplicity while achieving versatility.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Measurement precision

If a controllable voltage source is added to continuously adjust input voltage, then the measurement precision is improved, but the device complexity increases

Engineering Contradiction:
Improvetemperature measurement precisionVSAvoidcircuit complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent changes the voltage parameter by introducing a controllable voltage source that can adjust its output. This allows optimization of the measurement signal for different temperature ranges and conditions, improving precision. The complexity increase is managed by integrating this function into the existing circuit architecture.

Inventive Principle:
Principle #35Parameter changes

4Reliability

If additional protective circuits are added to protect from overloading, then the reliability is improved, but the device complexity increases

Engineering Contradiction:
Improveprotection from overloadingVSAvoidcircuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements protective circuits in advance to prevent overloading damage. These circuits are designed to activate before critical damage occurs, providing cushioning protection. The protection is integrated into the circuit design rather than added as separate external components, helping to manage complexity.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

5Measurement precision

If the NTC thermistor is connected in a low-impedance manner to improve signal strength, then the measurement precision is improved, but the reliability deteriorates due to increased short-circuit risk

Engineering Contradiction:
Improvesignal strengthVSAvoidprotection from short circuit
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent changes the impedance parameter of the NTC thermistor connection from low to high. This reduces the short-circuit current and improves reliability by preventing overload damage. While this may reduce signal strength somewhat, the overall measurement system is optimized to maintain adequate precision while prioritizing protection.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances measurement accuracy and protects the sensor from overloading by maintaining optimal operating conditions, reducing sudden changes and self-heating, and allowing for continuous adjustment of measurement ranges, thereby improving the reliability and precision of temperature measurements.

Implementation Method 1

The temperature of an electrical machine is currently usually measured with the aid of an NTC thermistor [NTC=negative temperature coefficient]

Methodology Applied
Scientific EffectNegative temperature coefficient: Thermistor

Implementation Method 2

the NTC thermistor usually forms, with a fixed resistor, a voltage divider. The divided voltage value across the NTC thermistor is converted into a digital signal

Methodology Applied
Scientific EffectVoltage division: Electrical Resistance

Implementation Method 3

the controllable voltage source can be used to deliberately vary the current flowing through the sensor in such a manner that the self-heating of the sensor is reduced

Methodology Applied
Scientific EffectSelf-heating: Joule Heating

Data Source

PatentUS11391632B2Temperature sensor circuit
Publication Date: 2022.07.19 ROBERT BOSCH GMBH
  • US11391632B2 patent drawing
  • US11391632B2 patent drawing

AI summary

A temperature sensor circuit (1) for measuring a temperature, comprising a measuring resistor (2) and a controllable voltage source (3) or current source (3) which is connected to the measuring resistor (2) and by means of which an input voltage can be applied to the measuring resistor (2). The input voltage can be adjusted continuously by the controllable voltage source (3).