Temperature Sensor Single-Point Calibration via Adjustable Gain

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Solution Overview

Problem

Existing temperature sensor calibration methods require multiple temperature insertion points, leading to complexity and inaccuracy, especially in high-temperature applications like radar systems, where high numbers of diodes increase circuit complexity and mismatch modeling difficulties.

Innovation Solution

A temperature sensor design utilizing a first current generator for proportional to absolute temperature (PTAT) current and a second for inverse PTAT (IPTAT) current, combined to form a reference current with adjustable sensitivity and gain, controlled by a digital controller and current mirrors, with a variable resistor for output calibration, allowing for single-point calibration and high accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If multiple temperature insertion points are used for calibration, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improvetemperature sensor accuracyVSAvoidcalibration algorithm complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent changes the calibration approach by using a single temperature insertion point with adjustable sensitivity and gain parameters. Instead of multiple temperature points, the system varies electrical parameters (sensitivity and gain) to achieve accurate temperature measurement across the full range, thereby reducing calibration complexity while maintaining precision.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces dynamically adjustable sensitivity and gain parameters that can be tuned to optimize temperature measurement accuracy. This dynamic adjustment replaces the static multi-point calibration approach, allowing the system to adapt to different operating conditions without requiring complex pre-calibration procedures.

Inventive Principle:
Principle #15Dynamics

2Measurement precision

If a high number of diodes are used to increase dynamic range, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improvetemperature measurement accuracyVSAvoidcircuit complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent makes the sensitivity and gain parameters universally adjustable to cover the full dynamic range requirement. Instead of using multiple diodes to extend the measurement range, the system uses a single diode with electronically adjustable sensitivity and gain, thereby achieving multi-functionality without increasing hardware complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent adjusts sensitivity and gain parameters to optimize the dynamic range of the temperature sensor. By varying these electrical parameters, the system achieves the required measurement range without adding more diodes, thus maintaining simple circuit architecture while improving measurement capabilities.

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If a high number of diodes are used, then measurement precision is improved, but manufacturing precision becomes more difficult

Engineering Contradiction:
Improvetemperature sensor accuracyVSAvoidmismatch modeling accuracy
Core Design Contradiction:
Measurement precisionVSManufacturing precision

Solution Approach 1:

The patent extracts the complexity from the hardware level (reducing diode count) and moves it to the control level (adjustable sensitivity and gain parameters). This extraction simplifies the manufacturing process and reduces mismatch modeling difficulties while maintaining measurement precision through electronic parameter adjustment rather than complex hardware configurations.

Inventive Principle:
Principle #2Taking out (Extraction)

4Device complexity

If single-point calibration is used, then device complexity is reduced, but measurement precision may deteriorate

Engineering Contradiction:
Improvecalibration process simplicityVSAvoidtemperature sensor accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent compensates for single-point calibration limitations by introducing adjustable sensitivity and gain parameters. These parameter changes allow the system to optimize measurement accuracy across the entire temperature range from a single calibration point, thereby maintaining precision without requiring complex multi-point calibration procedures.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent implements a feedback mechanism where the adjustable sensitivity and gain parameters can be tuned based on measured temperature values. This feedback allows the system to self-optimize and maintain high measurement accuracy across different operating conditions, effectively compensating for the simplicity of single-point calibration.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves high accuracy within ±2 degrees of the desired temperature range, simplifies the calibration process, and reduces parameter drifts in applications like ADPLL and DCO circuits, providing greater predictability and design flexibility.

Implementation Method 1

a first current generator configured to generate a proportional to absolute temperature (PTAT) current

Methodology Applied
Scientific EffectPTAT (Proportional to Absolute Temperature) effect:

Implementation Method 2

a second current generator configured to generate an inverse PTAT (IPTAT) current

Methodology Applied
Scientific EffectIPTAT (Inverse PTAT) effect:

Implementation Method 3

the PTAT current and IPTAT current being combined to form a reference current having a sensitivity relative to temperature

Methodology Applied
Scientific EffectCurrent combination and superposition:

Data Source

PatentUS10648870B2Temperature sensor and calibration method thereof having high accuracy
Publication Date: 2020.05.12 NXP USA INC
  • US10648870B2 patent drawing
  • US10648870B2 patent drawing
  • US10648870B2 patent drawing

AI summary

Disclosed is a temperature sensor including a first current generator configured to generate a proportional to absolute temperature (PTAT) current, a second current generator configured to generate an inverse PTAT (IPTAT) current, the PTAT current and IPTAT current being combined to form a reference current having a sensitivity relative to temperature, a plurality of current mirrors to adjust the sensitivity and gain of the reference current, and a variable resistor to set an output calibration voltage based on the generated current.