Temperature control system and integrated temperature control system

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Solution Overview

Problem

Conventional temperature control systems require excessive amounts of expensive heat transfer media and lack responsiveness in controlling the temperature of a control target due to inefficient heat exchange processes.

Innovation Solution

A temperature control system comprising independent first, second, and third circulation circuits, where the third circuit uses a heat transfer medium with a wider temperature range, reducing the amount of expensive medium needed and enhancing responsiveness through optimized heat exchange pathways and adjustment mechanisms.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a common heat exchange fluid is circulated through the heat exchanger, cooling side circulation circuit, and heating side circulation circuit, then the system can maintain temperature control, but the amount of heat exchange fluid becomes excessively large and the temperature of the heat exchange fluid cannot be changed quickly

Engineering Contradiction:
Improvetemperature controlVSAvoidresponsiveness
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent divides the single heat exchange fluid system into three separate circulation circuits, each with its own heat transfer medium. The first circulation circuit uses a first heat transfer medium for cooling, the second circulation circuit uses a second heat transfer medium for heating, and the third circulation circuit uses a third heat transfer medium with a wider usable temperature range. This segmentation allows each circuit to operate independently with optimized fluid properties, enabling faster temperature changes and improved responsiveness while maintaining reliable temperature control.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If a heat exchange fluid which can be used in a wide temperature range from low temperature to high temperature is used, then the system can operate across different temperature conditions, but the cost increases due to the expensive nature of such heat exchange fluid

Engineering Contradiction:
Improveusable temperature rangeVSAvoidamount of heat transfer medium
Core Design Contradiction:
Adaptability or versatilityVSQuantity of substance

Solution Approach 1:

The patent applies local quality by assigning different heat transfer media to different circulation circuits based on their specific temperature requirements. The first circulation circuit uses a first heat transfer medium optimized for cooling temperatures, the second circulation circuit uses a second heat transfer medium optimized for heating temperatures, and the third circulation circuit uses a third heat transfer medium with a wider usable temperature range. This allows each circuit to use the most cost-effective fluid for its specific function, reducing the overall amount of expensive heat transfer medium required while maintaining adaptability across different temperature conditions.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system minimizes the use of expensive heat transfer media and enhances temperature control responsiveness by utilizing a medium with a broader temperature range and efficient heat exchange mechanisms, allowing for quick temperature adjustments of a control target.

Implementation Method 1

a first expansion section which expands the first heat transfer medium in liquid state, thereby atomizing the first heat transfer medium

Methodology Applied
Scientific EffectExpansion and atomization: Adiabatic Cooling

Implementation Method 2

a first compression section which compresses the first heat transfer medium in gas state

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 3

a first condensation section which condenses the first heat transfer medium in gas state compressed by the first compression section

Methodology Applied
Scientific EffectCondensation: Condensation

Implementation Method 4

a third flow-through section (i.e., third flow-through path) through which the third heat transfer medium flows and which exchanges heat with the first flow-through section

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 5

a fourth flow-through section (i.e., fourth flow-through path) through which the third heat transfer medium flows and which exchanges heat with the second flow-through section

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Data Source

PatentUS11788777B2Temperature control system and integrated temperature control system
Publication Date: 2023.10.17 CKD CORP
  • US11788777B2 patent drawing
  • US11788777B2 patent drawing
  • US11788777B2 patent drawing

AI summary

A temperature control system is used for controlling a temperature of a control target. The system includes: a first circulation circuit through which a first heat transfer medium circulates; a second circulation circuit that is independent of the first circulation circuit and through which a second heat transfer medium circulates; and a third circulation circuit that is independent of the first circulation circuit and the second circulation circuit and through which a third heat transfer medium circulates. The third heat transfer medium has a usable temperature range wider than usable temperature ranges of the first heat transfer medium and the second heat transfer medium.