Temperature control system in a passenger service unit

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Solution Overview

Problem

Passengers on commercial aircraft lack control over the temperature of the air flow from overhead vents in passenger service units, limiting their ability to customize their ambient environment.

Innovation Solution

A temperature control system integrated into the passenger service unit, utilizing a swirl chamber and vortex tube to separate air into warmer and cooler streams, with a nozzle that allows passengers to selectively blend these streams to achieve desired temperatures and airflow rates.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a conventional overhead nozzle is used in the passenger service unit, then the structure is simple and requires no additional components, but the passenger cannot control the temperature of the air flow

Engineering Contradiction:
Improvetemperature control capabilityVSAvoidsystem structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The vortex tube is nested within the existing overhead nozzle structure, with the swirl chamber integrated into the nozzle body. The warmer and cooler air streams are generated within the compact vortex tube assembly that fits inside the conventional PSU housing, allowing temperature control functionality to be added without significantly increasing external dimensions or structural complexity.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The vortex tube acts as an intermediary device that takes the incoming air stream and separates it into warmer and cooler streams through vortex flow dynamics. This intermediary mechanism enables temperature control without requiring complex heating or cooling systems, using the air stream itself as the working medium.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Use of energy by stationary object

If mass cabin conditioning is used to control temperature, then the entire cabin can be conditioned, but energy consumption is high

Engineering Contradiction:
Improveenergy efficiencyVSAvoidlocal temperature control
Core Design Contradiction:
Use of energy by stationary objectVSAdaptability or versatility

Solution Approach 1:

The system provides localized temperature control at each passenger position rather than conditioning the entire cabin. The vortex tube separates air into warmer and cooler streams that can be directed locally to the passenger's needs, reducing the energy required compared to mass cabin conditioning while providing personalized comfort.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The cabin air conditioning is segmented into individual controllable units at each passenger position. Each overhead nozzle with its vortex tube operates independently, allowing passengers to control their local environment without affecting the entire cabin, thereby reducing overall energy consumption.

Inventive Principle:
Principle #1Segmentation

3Adaptability or versatility

If traditional temperature control systems are used, then temperature control is available, but the system requires moving parts, electricity, or refrigerant

Engineering Contradiction:
Improvetemperature control functionalityVSAvoidsystem components
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The vortex tube system is self-service in that it uses the kinetic energy of the incoming air stream itself to generate the temperature separation. The vortex flow created by the swirl chamber automatically separates the air into warmer and cooler streams without requiring external power sources, moving parts, or refrigerant, making the system inherently simple and reliable.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces traditional mechanical temperature control systems (with motors, compressors, or refrigerant cycles) with a vortex flow-based system. The temperature control is achieved through fluid dynamics and vortex effects rather than mechanical means, eliminating the need for moving parts, electricity, or refrigerant while maintaining temperature control functionality.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables passengers to control the temperature of the air flow, increasing comfort and reducing the need for mass cabin conditioning, resulting in more efficient aircraft operation without moving parts, electricity, or refrigerant.

Implementation Method 1

a vortex tube configured to receive the inlet air stream from the swirl chamber and separate the inlet air stream into a warmer air stream and a cooler air stream

Methodology Applied
Scientific EffectVortex flow: Vortex Ring

Implementation Method 2

the nozzle is configured to be selectably adjusted in order to selectively blend the warmer air stream and the cooler air stream in order to generate the temperature-controlled air stream

Methodology Applied
Scientific EffectFluid mixing:

Data Source

PatentUS11306947B2Temperature control system in a passenger service unit
Publication Date: 2022.04.19 BE AEROSPACE INC
  • US11306947B2 patent drawing
  • US11306947B2 patent drawing
  • US11306947B2 patent drawing

AI summary

A temperature control system in an aircraft passenger service unit is disclosed. In embodiments, the system includes a swirl chamber configured to receive an inlet air stream, and a vortex tube configured to receive the inlet air stream from the swirl chamber and separate the inlet air stream into a warmer air stream and a cooler air stream. In embodiments, the system further includes a nozzle configured to direct a temperature-controlled air stream into a passenger space of an aircraft; wherein the nozzle is configured to be selectably adjusted in order to selectively blend the warmer air stream and the cooler air stream in order to generate the temperature-controlled air stream.