Temperature-controlled multi-zone mattress-style support

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Solution Overview

Problem

Current bed temperature adjustment technologies, such as electric blankets and devices like AmbiSleep and Chillipad, lack precise temperature control and are inefficient, often leading to overheating or excessive noise, and fail to account for individual zones of temperature variation in the bed environment.

Innovation Solution

A multi-zone mattress-style support system with integrated temperature sensors and adjustable heating and cooling zones, using electrical resistance wires and air ducts with fans for passive or active cooling, allowing for independent temperature control of different areas of the bed based on real-time temperature measurements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If electrical blankets with constant power input are used, then heating function is provided, but temperature control precision deteriorates leading to overheating

Engineering Contradiction:
Improvebed temperature control precisionVSAvoidtemperature control reliability
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The heating zones use variable power input that dynamically adjusts based on real-time temperature sensor feedback. The controller modulates the power delivered to each heating zone to maintain the desired temperature setpoint, transitioning from static constant power to dynamic adaptive power control.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

Temperature sensors are integrated into each heating zone to continuously monitor the actual temperature. The controller receives this feedback and adjusts the power input to heating elements accordingly, creating a closed-loop control system that prevents overheating and maintains precise temperature control.

Inventive Principle:
Principle #23Feedback

2Temperature

If electric blankets supply heat uniformly, then heating coverage is maximized, but energy efficiency deteriorates due to heating unnecessary areas

Engineering Contradiction:
Improveheating coverageVSAvoidenergy efficiency
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The bed surface is divided into multiple independent heating zones with individual temperature sensors and control circuits. Each zone can be controlled separately, allowing the system to apply heat only where needed rather than uniformly across the entire bed surface.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different zones of the bed can have different temperature settings and power levels tailored to local needs. The controller adjusts each zone independently based on its sensor feedback, providing localized temperature control that matches actual thermal requirements in different areas.

Inventive Principle:
Principle #3Local quality

3Temperature

If devices like AmbiSleep and Chillipad are used, then cooling function is provided, but device complexity and noise increase

Engineering Contradiction:
Improvecooling capabilityVSAvoidsystem complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The system utilizes naturally cool ambient air from the room as the cooling source, eliminating the need for active refrigeration systems, compressors, or complex thermoelectric cooling devices. The fans simply circulate this ambient air through the mattress to achieve cooling.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The cooling function extracts heat from the bed interior by circulating ambient air through the mattress structure. This passive cooling approach removes the need for complex active cooling mechanisms while still providing effective temperature reduction.

Inventive Principle:
Principle #2Taking out (Extraction)

4Ease of manufacture

If discrete power steps are used in electric blankets, then manufacturing simplicity is maintained, but adaptability to individual needs deteriorates

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidtemperature adjustment adaptability
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The system transitions from static discrete power steps to dynamic continuous power adjustment. The controller can vary the power output to each heating zone across a continuous range, allowing precise adaptation to individual user preferences and environmental conditions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

Temperature sensor feedback enables the controller to automatically adjust power levels to achieve and maintain precise temperature setpoints, eliminating the need for manual discrete step selection and providing continuous adaptability.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This system provides optimal temperature adjustment for improved sleep by accounting for individual zones and ambient temperature, reducing noise, and enhancing comfort and hygiene by controlling moisture levels.

Implementation Method 1

a plurality of temperature sensors for monitoring the temperature of the bed environment in each zone of the mattress-style support structure

Methodology Applied
Scientific EffectTemperature sensing:

Implementation Method 2

The individual heating zones include electrical resistance wires for heating the zones

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 3

The cooling zones include air ducts with fans for cooling the zones

Methodology Applied
Scientific EffectForced convection: Forced Convection

Data Source

PatentUS10820714B2Temperature-controlled multi-zone mattress-style support
Publication Date: 2020.11.03 KONINKLIJKE PHILIPS NV
  • US10820714B2 patent drawing
  • US10820714B2 patent drawing
  • US10820714B2 patent drawing

AI summary

A system for adjusting the microclimate of a bed environment includes a multi-zone mattress-style support having individual heating zones, a heater for heating the individual heating zones, a cooler for cooling the multi-zone mattress-style support, and temperature sensors. The cooler includes the multi-zone mattress-style support at least one air duct with the multi-zone mattress-style support for transporting ambient air through the multi-zone mattress-style support.