Temperature controlled structure assembly

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Solution Overview

Problem

Traditional materials used for flooring structures become unsafe due to extreme temperature conditions and snow/ice accumulation, and existing heating/cooling systems are complex, difficult to install, and not suitable for complex configurations like staircases and ramps.

Innovation Solution

A temperature-controlled structure assembly comprising structural and functional panels with channels for heat exchanging elements, allowing for customizable and complex three-dimensional structures that can heat or cool surfaces, with a fluid conduit system or electrical elements for temperature regulation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If traditional materials (composite materials, wood, pre-cast concrete, brick) are used for flooring structures, then structural stability and favorable appearance are achieved, but the materials become too hot in high ambient temperatures and too cold in low ambient temperatures, creating unsafe walking conditions

Engineering Contradiction:
Improvestructural stabilityVSAvoidsurface temperature
Core Design Contradiction:
Stability of the object's compositionVSTemperature

Solution Approach 1:

The flooring structure is divided into modular panels that can be independently configured and assembled. Each panel contains integrated heating/cooling channels, allowing the temperature control system to be segmented across multiple discrete units rather than requiring a monolithic installation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The temperature control system is merged directly into the structural panels themselves. The channels for heat exchange are formed within the panels during manufacturing, combining the structural support function with the thermal regulation function in a single integrated component.

Inventive Principle:
Principle #5Merging (Combining)

2Object-affected harmful factors

If traditional snow removal methods (scraping utensils, snow shovels, salt) are used, then snow and ice can be removed from surfaces, but damage to the traditional materials occurs and environmental hazards are created

Engineering Contradiction:
Improvesnow and ice accumulationVSAvoidmaterial damage and environmental hazard
Core Design Contradiction:
Object-affected harmful factorsVSObject-generated harmful factors

Solution Approach 1:

The heating elements activate before snow and ice can accumulate to dangerous levels, preventing hazardous conditions rather than requiring mechanical or chemical removal afterward. The system proactively maintains safe surface temperatures to avoid snow/ice accumulation.

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The system converts the harmful effect of cold temperatures and snow accumulation into a beneficial heating function. By embedding heating channels within the panels, the structure actively counteracts the cold environment that would otherwise require damaging removal methods.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Temperature

If available heating/cooling systems are installed, then temperature control of floor surfaces is achieved, but the installation process is complex and the systems cannot be easily altered or replaced

Engineering Contradiction:
Improvefloor surface temperatureVSAvoidinstallation complexity
Core Design Contradiction:
TemperatureVSEase of manufacture

Solution Approach 1:

The system is divided into discrete, pre-manufactured panels that can be independently installed and replaced. Each panel contains its own integrated channels and heating/cooling elements, eliminating the need for complex on-site installation of continuous piping systems.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The panels are designed as universal modules that can be used in various configurations and locations. The standardized channel configurations allow the same panel design to be used across different applications, simplifying installation and replacement procedures.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Temperature

If available heating/cooling systems are used, then temperature regulation is possible, but the systems cannot be configured for complex three-dimensional structures like staircases and ramps

Engineering Contradiction:
Improvesurface temperatureVSAvoidconfiguration flexibility
Core Design Contradiction:
TemperatureVSAdaptability or versatility

Solution Approach 1:

The flooring system is segmented into individual panels that can be independently configured to create complex three-dimensional structures. Each panel maintains its temperature control capability regardless of its position in the overall structure, enabling adaptation to staircases, ramps, and other non-planar configurations.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The panel system transitions from two-dimensional flat flooring to three-dimensional configurations by stacking and angling panels. The channels within each panel maintain thermal effectiveness regardless of the panel's orientation or position in space, enabling temperature control in complex spatial arrangements.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables safe and comfortable use of outdoor and indoor structures by regulating temperature, allowing for easy maintenance and adaptation of the exposed surface without requiring extensive renovation, and can be applied to various configurations including staircases and ramps.

Implementation Method 1

A heat exchanging element is disposed in each of the channels and is configured to exchange heat with at least one of the functional panels

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 2

A conduit is disposed within the channel formed in each of the structural panels for conveying a first fluid therethrough, the first fluid configured to exchange heat with the functional panel

Methodology Applied
Scientific EffectFluid flow:

Data Source

PatentUS10570574B2Temperature controlled structure assembly
Publication Date: 2020.02.25 THEODORE JR MICHAEL GREGORY
  • US10570574B2 patent drawing
  • US10570574B2 patent drawing
  • US10570574B2 patent drawing

AI summary

A temperature controlled structure assembly comprises an array of structural panels each including at least one channel formed therein. At least one channel of each of the structural panels is aligned with at least one of the channels of an adjacent one of the structural panels to form a continuous channel extending through the array of the structural panels. At least one functional panel overlays the array of structural panels and is exposed for contact with a user. At least one heat exchanging element is disposed within the continuous channel and configured to exchange heat with the at least one functional panel in order to heat or cool the at least one functional panel.