Temperature Sampling Device for LED Driver Compatibility

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Solution Overview

Problem

Power electronic devices, such as LED lights, face overheating issues due to inadequate heat dissipation, leading to reduced endurance and potential failure, and existing temperature protection methods are costly and lack compatibility across different conditions.

Innovation Solution

A temperature sampling device comprising a temperature measurement unit and a signal processing unit that monitors ambient temperature changes, generating a temperature sampling signal to trigger protective measures, such as reducing output power, without requiring additional circuit design or chips, using thermistors and amplifying modules to ensure monotonicity and reliability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If temperature measurement is implemented by replacing an IC chip with temperature protection function, then temperature protection capability is improved, but device compatibility deteriorates and existing drivers become unusable

Engineering Contradiction:
Improvetemperature protection capabilityVSAvoiddriver compatibility
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent introduces a temperature sampling device as an intermediary component that interfaces between the existing driver and the temperature protection function. This device includes a temperature measurement unit and a signal processing unit that generates temperature sampling signals compatible with existing driver interfaces, allowing temperature protection to be added without replacing the IC chip or affecting driver compatibility

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The temperature sampling device is designed with universal compatibility to work with existing driver circuits. The signal processing unit generates temperature sampling signals that can be integrated into various driver configurations, making the temperature protection function universally applicable across different lighting conditions and driver types without requiring separate designs

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Power

If high power operation is used to meet living requirements, then power supply capability is improved, but temperature of power electronic devices rises excessively

Engineering Contradiction:
Improvepower supply capabilityVSAvoiddevice temperature
Core Design Contradiction:
PowerVSTemperature

Solution Approach 1:

The patent implements a feedback mechanism where the temperature sampling device continuously monitors the temperature of power electronic devices and generates temperature sampling signals that reflect the thermal state. These signals are fed back to the control system, which adjusts power output accordingly, creating a closed-loop control that prevents excessive temperature rise while maintaining high power capability

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The temperature sampling device performs periodic temperature measurements and generates corresponding temperature sampling signals at regular intervals. This periodic monitoring allows the system to detect temperature trends and adjust power operation in a stepwise manner, preventing thermal accumulation while maintaining high power output when conditions permit

Inventive Principle:
Principle #19Periodic action

3Temperature

If additional measures are taken to cool down LED lights, then temperature control is improved, but device complexity and cost increase

Engineering Contradiction:
ImproveLED temperature controlVSAvoidcooling system complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent enables the lighting system to self-regulate temperature through the temperature sampling device that autonomously monitors thermal conditions and generates control signals. The system uses its own existing resources (power control capabilities) to manage temperature, avoiding the need for external cooling mechanisms and reducing overall system complexity

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent converts the harmful effect of high temperature into a useful control signal. The temperature sampling device transforms thermal information into electrical signals that can be processed by the existing driver circuitry, turning the temperature problem into a controllable parameter that leverages the system's existing capabilities rather than requiring additional cooling infrastructure

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively cools LED load circuits by reducing output power, providing a cost-effective, energy-saving, and versatile temperature protection system that extends the lifespan of LED lights without modifying existing power supply circuits.

Implementation Method 1

the temperature measurement unit comprises a thermistor and a voltage dividing resistor connected in series

Methodology Applied
Scientific EffectThermistor: Thermistor

Data Source

PatentUS11991798B2Temperature sampling device and method, temperature protection device and method, and lighting system
Publication Date: 2024.05.21 JIAXING SUPER LIGHTING ELECTRIC APPLIANCE CO LTD
  • US11991798B2 patent drawing
  • US11991798B2 patent drawing
  • US11991798B2 patent drawing

AI summary

Disclosed are a temperature sampling device and method, a temperature protection device and method, and a lighting system. The temperature sampling device comprises: a temperature measurement unit and a signal processing unit, the temperature measurement unit having a measurement end and configured to change its own resistance under the influence of an ambient temperature change of a circuit to be protected, and the signal processing unit being coupled to the measurement end and configured to limit a measurement signal in the temperature measurement unit that is influenced by a resistance change so as to output a temperature sampling signal corresponding to the resistance change, wherein the temperature sampling signal is generated under the condition that the measurement signal is limited. The temperature sampling device and method, the temperature protection device and method, and the lighting system have simple structure and low costs. In addition, the temperature sampling device can be directly coupled to pins of switch power sources in the existing LED lighting systems, and therefore has high universality.