Temperature Sensor Using Voltage Divider for Precision Measurement

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Solution Overview

Problem

Conventional temperature sensors face challenges in accurately measuring minute temperature changes due to errors caused by variations in diode saturation current, requiring high-performance voltmeters and complex measurement circuits, which increase costs and complexity.

Innovation Solution

A temperature sensor design incorporating a PN junction element, a variable current source supplying different forward currents, a constant voltage source with the same temperature properties as the PN junction element, and an amplifier to amplify the difference between the forward voltage and the constant voltage, allowing for accurate measurement of minute temperature changes with reduced complexity and cost.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a conventional temperature sensor uses a diode with amplification factor A of 100 or more to measure minute temperature changes, then the measurement precision is improved, but the output voltage becomes 60V or more which requires high-performance voltmeters and increases device complexity

Engineering Contradiction:
Improvetemperature measurement precisionVSAvoidmeasurement circuit complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts the temperature sensing function from the forward voltage measurement and implements it through a voltage divider circuit. The voltage divider converts the diode's forward voltage into a proportional output voltage that can be measured directly without high amplification, thereby simplifying the measurement circuit while maintaining temperature measurement capability

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent creates a simplified copy of the temperature sensing mechanism by using a voltage divider circuit that replicates the temperature dependence of the diode's forward voltage. This copy produces an output voltage that directly reflects temperature changes without requiring complex amplification circuits

Inventive Principle:
Principle #26Copying

2Measurement precision

If a conventional temperature sensor uses high amplification factor to measure minute temperature changes, then the measurement precision is improved, but the cost increases due to requirement of high-performance voltmeters

Engineering Contradiction:
Improvetemperature measurement precisionVSAvoidmanufacturing cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent replaces expensive high-performance voltmeters with a simple voltage divider circuit using inexpensive resistors. This substitution achieves the same measurement function at a fraction of the cost, making the temperature sensor economically viable for mass production and widespread application

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Measurement precision

If a conventional temperature sensor removes factors causing errors from diode saturation current variations, then the measurement precision is improved, but the device complexity increases

Engineering Contradiction:
Improvetemperature measurement accuracyVSAvoidcircuit complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent merges the temperature sensing function with a simple voltage divider circuit, combining the diode's temperature-dependent forward voltage characteristic with resistive voltage division. This integration achieves error compensation for diode saturation current variations without adding complex circuitry, maintaining simplicity while improving accuracy

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables accurate measurement of minute temperature changes with a low-cost, easy-to-use setup, eliminating the need for high-performance voltmeters and simplifying the measurement circuit, while maintaining accurate temperature coefficient measurements.

Implementation Method 1

a PN junction element which is a temperature sensing element

Methodology Applied
Scientific EffectTemperature dependence of forward voltage in PN junction: Diode

Implementation Method 2

an amplifier which amplifies a difference between the forward voltage of the PN junction element and the constant voltage

Methodology Applied
Scientific EffectElectrical amplification: Magnetic Amplifier

Data Source

PatentUS20240210255A1Temperature sensor
Publication Date: 2024.06.27 ABLIC INC
  • US20240210255A1 patent drawing
  • US20240210255A1 patent drawing
  • US20240210255A1 patent drawing

AI summary

A low-cost and easy-to-use temperature sensor is capable of measuring minute temperature changes. A temperature sensor 1 includes a diode 15 which is a temperature sensing element (PN junction element), a variable current source 10 which supplies at least two different forward currents I1 and I2 to the diode 15, a constant voltage source 16 which outputs a constant voltage Vb having the same temperature properties as a forward voltage Vf of the diode 15 and an amplifier 17 which amplifies a difference between the forward voltage Vf of the diode 15 and the constant voltage Vb.