Tendon-Sheath Actuation with Rigid Rod Guidance to Reduce Backlash

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Solution Overview

Problem

The existing tendon-sheath driving methods for robots suffer from significant backlash and reduced precision due to loosening and bending of the slave tendon, which is not directly actuated by a motor.

Innovation Solution

A tendon-sheath driving apparatus is designed with a flexible sheath, a tendon, a rod with higher rigidity, and a pipe also with higher rigidity, where the tendon moves through the sheath and pipe as the rod is actuated, guided by the pipe to prevent buckling and maintain precision.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the slave tendon is driven by force applied from the master tendon, then the robot can be actuated remotely, but the slave tendon loosens and bends causing significant backlash and reduced precision

Engineering Contradiction:
Improveremote actuation capabilityVSAvoidactuation precision
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent introduces a rod as an intermediary component between the master and slave tendons. This rigid rod transmits the actuation force more effectively while maintaining tendon tension, preventing the slave tendon from loosening and bending, thus reducing backlash and improving actuation precision while preserving remote actuation capability

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent employs a composite structure combining flexible tendons with a rigid rod. This composite approach allows the system to benefit from both the flexibility of tendons for remote actuation and the rigidity of the rod for precise force transmission, resolving the contradiction between ease of operation and measurement precision

Inventive Principle:
Principle #40Composite materials

2Device complexity

If the slave tendon is exposed to the outside, then the structure is simpler, but friction increases and backlash occurs reducing precision

Engineering Contradiction:
Improvestructure simplicityVSAvoidactuation precision
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent nests the rod within a protective housing or conduit that guides the slave tendon. This nested structure protects the tendon from external friction while maintaining a relatively simple overall design, thus preserving structure simplicity while improving actuation precision by reducing friction and preventing tendon bending

Inventive Principle:
Principle #7Nested doll (Nesting)

Data Source

PatentUS12296476B2Tendon-sheath driving apparatus
Publication Date: 2025.05.13 ENDO ROBOTICS CO LTD
  • US12296476B2 patent drawing
  • US12296476B2 patent drawing
  • US12296476B2 patent drawing

AI summary

Disclosed is a tendon-sheath driving apparatus. A tendon-sheath driving apparatus according to an embodiment of the disclosure includes: a sheath having a predetermined length, being flexible and having a hollow shape; a tendon placed inside a hollow of the sheath; a rod coupled to an outer surface of a first side of the tendon, and having higher rigidity than the sheath; and a pipe coupled to an outer surface of a first side of the sheath, and having higher rigidity than the sheath, wherein the tendon is moved through the sheath and the pipe as the rod is moved being guided by the pipe while a portion of the rod is placed inside the pipe.