Tension Release Mechanism for Shade Membrane Coupling

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Solution Overview

Problem

Existing shade structures face challenges in easy removal and installation, particularly in adverse weather conditions, due to the need for specialized tools and potential damage from wind or snow, and lack of efficient tension application mechanisms.

Innovation Solution

A tension-release mechanism is introduced, comprising a coupling sleeve and a tension actuation element that allows for easy coupling and decoupling of shade membranes from support structures, using a rod to guide and secure the membrane, enabling smooth tension application and removal without pre-stretching or cabling, and featuring a cap to secure internal components and prevent vandalism.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If traditional shade structures use fixed tensioning mechanisms, then structural stability is improved, but ease of installation and removal deteriorates

Engineering Contradiction:
Improvestructural stabilityVSAvoidease of installation and removal
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The tensioning mechanism is divided into separate components: a coupling sleeve that remains fixed on the support structure, and a moveable sleeve that attaches to the shade membrane. This segmentation allows the membrane to be easily coupled and decoupled while the fixed coupling sleeve maintains structural stability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The coupling sleeve acts as an intermediary component between the support structure and the moveable sleeve. It provides a stable anchor point while allowing the moveable sleeve to engage and disengage, thus mediating between the need for stability and ease of operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Manufacturing precision

If specialized tools are used for tensioning, then tension application precision is improved, but device complexity and cost increase

Engineering Contradiction:
Improvetension application precisionVSAvoiddevice complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The moveable sleeve is designed to be self-tensioning through its interaction with the coupling sleeve. The user simply needs to insert and remove the moveable sleeve, and the system automatically provides the necessary tensioning action without requiring specialized tools or complex mechanisms.

Inventive Principle:
Principle #25Self-service

3Strength

If shade membranes are left installed during adverse weather, then structural integrity is maintained, but vulnerability to wind and snow damage increases

Engineering Contradiction:
Improvestructural integrityVSAvoidvulnerability to wind and snow
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

The system transitions from a static fixed installation to a dynamic removable installation. The ease of coupling and decoupling allows users to adapt the structure to changing weather conditions, removing membranes during adverse weather to prevent damage while maintaining structural integrity of the support elements.

Inventive Principle:
Principle #15Dynamics

4Ease of operation

If tensioning mechanisms are made removable, then ease of removal is improved, but reliability of tension maintenance deteriorates

Engineering Contradiction:
Improveease of removalVSAvoidreliability of tension maintenance
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The coupling sleeve is pre-installed and securely fixed to the support structure before any membrane installation. This preliminary action ensures that when the moveable sleeve is engaged, reliable tension is automatically maintained without requiring additional securing steps, while still allowing easy removal.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS10731376B2Tension release system
Publication Date: 2020.08.04 LANDSCAPE STRUCTURES INC
  • US10731376B2 patent drawing
  • US10731376B2 patent drawing
  • US10731376B2 patent drawing

AI summary

A tension-release mechanism configured to facilitate a coupling between a shade membrane and a support structure is provided. The tension-release mechanism comprises a coupling sleeve configured to be installed within the support structure. The tension-release mechanism also comprises a tension actuation element configured to extend along a connection path within the coupling sleeve. The tension actuation element is configured to engage a receiving feature within a moveable sleeve coupled to the shade membrane. Actuating the tension actuation element in a first direction causes the moveable sleeve to be received within the coupling sleeve. Actuation in a second direction causes the moveable sleeve to be decoupled from the coupling sleeve.