Terahertz Spectroscopy for Adhesive Moisture Detection

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Solution Overview

Problem

Conventional measurement technologies are ineffective in detecting slight chemical changes in measurement targets, such as the entry of foreign substances like moisture into adhesives, as they require accurate detection of irreversible chemical changes that are difficult to measure non-destructively.

Innovation Solution

A measurement apparatus that uses electromagnetic waves to detect structural transitions in substances, specifically terahertz spectroscopy to observe the transition from vaterite to calcite in calcium carbonate, allowing for the calculation of ratio information and generation of diagnostic information regarding foreign substance entry, enabling non-destructive and non-contact detection of moisture entry into adhesives.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional measurement technologies are used, then general material characteristics can be determined, but slight chemical changes such as foreign substance entry cannot be detected

Engineering Contradiction:
Improvedetection capabilityVSAvoidapplicability to chemical changes
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The patent changes the measurement parameter from general electromagnetic radiation characteristics to specific spectroscopic spectrum parameters. By using terahertz waves and analyzing absorption spectra at specific frequencies (e.g., 3.27 THz for calcite), the system can detect subtle chemical changes and crystal structure transitions that conventional methods miss, while maintaining broad applicability to various adhesive and substrate combinations.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces conventional mechanical or contact-based measurement methods with non-contact electromagnetic wave-based spectroscopy. This substitution enables detection of chemical changes without physical contact or destruction of the sample, allowing repeated measurements over time to monitor foreign substance entry and adhesive deterioration.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If non-destructive measurement is used, then the measurement target remains intact, but accurate detection of irreversible chemical changes becomes difficult

Engineering Contradiction:
Improvenon-destructive capabilityVSAvoiddetection accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The patent introduces an intermediary substance (calcium carbonate with specific crystal structures) that mediates between the adhesive and the measurement system. This intermediary undergoes detectable crystal structure transitions (e.g., vaterite to calcite) when exposed to foreign substances like moisture, allowing indirect but accurate detection of chemical changes while maintaining non-destructive measurement of the adhesive itself.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent exploits phase transitions in the intermediary substance (crystal structure changes in calcium carbonate) as a detectable signal for foreign substance entry. The transition from unstable vaterite to stable calcite structure, detectable through terahertz spectroscopy, provides a reliable non-destructive indicator of moisture or foreign substance penetration into the adhesive.

Inventive Principle:
Principle #36Phase transitions

3Loss of information

If ratio information calculation is implemented, then quantitative analysis of substance transition is achieved, but measurement complexity increases

Engineering Contradiction:
Improveinformation completenessVSAvoidprocessing complexity
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The patent extracts only the critical information needed for detection by focusing on specific frequency regions in the spectroscopic spectrum where the intermediary substance shows characteristic absorption peaks. Instead of analyzing the entire spectrum, the system calculates ratio information based on selected frequency points (e.g., comparing absorption at 3.27 THz to reference frequencies), reducing processing complexity while maintaining quantitative analysis capability.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables accurate detection of foreign substance entry and estimation of adhesive deterioration due to moisture, even after drying, by calculating the ratio of stable to unstable crystal structures, providing historical and spatial distribution data for improved monitoring.

Implementation Method 1

a generator configured to irradiate electromagnetic waves on a measurement target including a substance that undergoes a structural transition

Methodology Applied
Scientific EffectElectromagnetic radiation: Electromagnetic Induction

Implementation Method 2

a receiver configured to receive the electromagnetic waves including information on a spectroscopic spectrum of the measurement target

Methodology Applied
Scientific EffectSpectroscopy: Absorption Spectroscopy

Data Source

PatentUS11781994B2Measurement apparatus and measurement method
Publication Date: 2023.10.10 YOKOGAWA ELECTRIC CORP
  • US11781994B2 patent drawing
  • US11781994B2 patent drawing
  • US11781994B2 patent drawing

AI summary

A measurement apparatus (10) includes a generator (121) that irradiates electromagnetic waves on a measurement target (M) including a substance that undergoes a structural transition from a first substance with an unstable structure to a second substance with a stable structure due to entry of a foreign substance, a receiver (122) that receives the electromagnetic waves including information on a spectroscopic spectrum of the measurement target (M), and a controller (116) that acquires the measured spectroscopic spectrum based on the electromagnetic waves received by the receiver (122), calculates ratio information between the first substance and the second substance based on the acquired measured spectroscopic spectrum, and generates diagnostic information regarding entry of the foreign substance based on the ratio information.