Terbium Additive Oxide Semiconductor Gas Sensor Moisture Resistance

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Solution Overview

Problem

Oxide semiconductor gas sensors face significant performance and reliability degradation due to moisture exposure, leading to unstable gas sensing characteristics, which hinders their commercialization.

Innovation Solution

A gas detection complex featuring a nanostructure made of oxide semiconductor materials with a Terbium (Tb) additive, supported in amounts between 0.5 at% to 20 at%, which selectively absorbs and removes moisture, maintaining sensor reliability and sensitivity across varying humidity levels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If oxide semiconductor gas sensor is used to detect gas, then gas detection capability is achieved, but moisture exposure causes performance degradation and reliability issues

Engineering Contradiction:
Improvesensor reliabilityVSAvoidmoisture exposure
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

A hydrophobic coating layer is applied to the oxide semiconductor gas sensor to act as an intermediary barrier. This coating layer repels moisture while allowing target gas molecules to pass through and interact with the sensor, thus protecting the sensor from moisture exposure while maintaining gas detection capability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The hydrophobic coating creates a moisture-free microenvironment around the oxide semiconductor sensor. By establishing this inert (moisture-free) atmosphere at the sensor surface, the sensor operates in conditions similar to dry air, preventing moisture-induced performance degradation while maintaining reliability in humid environments.

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

2Reliability

If oxide semiconductor gas sensor operates in atmosphere, then gas detection is enabled, but humidity variation causes unstable sensing characteristics

Engineering Contradiction:
Improvesensing characteristics stabilityVSAvoidhumidity dependence
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The hydrophobic coating serves as a mediator that decouples the sensor from environmental humidity variations. It allows the sensor to maintain stable sensing characteristics by blocking moisture access while still permitting target gas interaction, thus reducing humidity dependence without compromising atmospheric operation capability.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Measurement precision

If high gas sensitivity material is used, then gas detection sensitivity is improved, but reactivity with moisture increases causing performance degradation

Engineering Contradiction:
Improvegas sensitivityVSAvoidmoisture reactivity
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The hydrophobic coating acts as a selective intermediary that differentiates between target gas molecules and moisture. It allows highly reactive gas-sensitive materials to maintain their high gas sensitivity while preventing these same materials from reacting with moisture, thus resolving the trade-off between gas sensitivity and moisture reactivity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The hydrophobic coating creates a localized moisture-free zone around the gas-sensitive material. This local quality change (moisture exclusion) is applied specifically at the sensor surface where gas detection occurs, allowing the material to exhibit high gas sensitivity without suffering from moisture reactivity issues in the broader environment.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables accurate measurement of gases regardless of moisture presence and concentration, significantly reducing humidity dependence and enhancing the reliability and sensitivity of gas sensors.

Implementation Method 1

a Terbium (Tb) additive supported on the nanostructure... which selectively absorbs and removes moisture

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS12188890B2Gas detection complex and method for producing same, gas sensor comprising gas detection complex and method for manufacturing same
Publication Date: 2025.01.07 KOREA UNIV RES & BUSINESS FOUND
  • US12188890B2 patent drawing
  • US12188890B2 patent drawing
  • US12188890B2 patent drawing

AI summary

The inventive concept relates to a complex for detecting gas responsive to gas to be tested. The complex for the detecting the gas contains a nanostructure made of an oxide semiconductor, and a Terbium (Tb) additive supported on the nanostructure.