Terminal Block Layout for Compact Size and Clear Release Access

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Solution Overview

Problem

Existing terminal blocks face challenges in achieving a compact size both in height and width due to the arrangement of insertion-receiving portions and release operating elements, leading to operational inefficiencies and increased dimensions.

Innovation Solution

The terminal block is designed with first and second insertion-receiving portions arranged in orthogonal directions and release operating elements positioned differently in the width direction, allowing for a compact, thin, and operable design.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If all insertion-receiving portions are arranged in a row along the height direction, then each portion can be accessed easily, but the terminal block becomes large in the height direction

Engineering Contradiction:
Improveaccessibility of insertion-receiving portionsVSAvoidheight of terminal block
Core Design Contradiction:
Ease of operationVSLength of stationary object

Solution Approach 1:

The patent transitions from a single-row arrangement to a multi-row arrangement where insertion-receiving portions are distributed across multiple rows in the width direction. This dimensional redistribution reduces the height requirement while maintaining accessibility through strategic positioning of release operating elements.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Length of stationary object

If insertion-receiving portions are arranged in two rows to reduce height, then the height direction size is reduced, but the terminal block becomes large in the width direction

Engineering Contradiction:
Improveheight of terminal blockVSAvoidwidth of terminal block
Core Design Contradiction:
Length of stationary objectVSArea of stationary object

Solution Approach 1:

The patent merges the functions of multiple release operating elements into a single integrated structure that serves multiple insertion-receiving portions across different rows. This consolidation reduces the overall width requirement by eliminating redundant individual operating elements while maintaining the ability to release connections in all rows.

Inventive Principle:
Principle #5Merging (Combining)

3Device complexity

If release operating elements are positioned directly above or below insertion-receiving portions, then the structure is simple, but operators may experience obstructions when operating

Engineering Contradiction:
Improvestructural simplicityVSAvoidoperability without obstruction
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The patent employs asymmetric positioning where release operating elements are offset from direct alignment with their corresponding insertion-receiving portions. This asymmetric arrangement eliminates operational obstructions by ensuring that operators can access release elements without interference from cables or components associated with the insertion-receiving portions, while maintaining structural efficiency.

Inventive Principle:
Principle #4Asymmetry

Data Source

PatentUS20250286291A1Terminal block, and I/O unit
Publication Date: 2025.09.11 FANUC LTD
  • US20250286291A1 patent drawing
  • US20250286291A1 patent drawing
  • US20250286291A1 patent drawing

AI summary

A terminal block includes a plurality of inserted portions and a plurality of release operators, wherein: the inserted portions include first inserted portions and second inserted portions which are arranged in a row in a first direction, and which have mutually different positions in relation to the first direction and a second direction perpendicular to the first direction; and the plurality of release operators are arranged in the first direction, in different positions to the first inserted portions and the second inserted portions in relation to the second direction.