Terminal Block Vent Holes for Compact Power Conversion

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Solution Overview

Problem

Existing electric power conversion systems face challenges in efficiently connecting and disconnecting conductive members while ensuring proper ventilation, which affects the apparatus's size and heat dissipation capabilities.

Innovation Solution

The electric power conversion apparatus incorporates a terminal block with a movable fastener that switches between holding and releasing a conductive member, a storage unit for the fastener, and vent holes within the storage unit, allowing for secure connection/disconnection and effective ventilation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the housing is arranged close to the terminal block, then the apparatus size is reduced, but the vent route may be blocked affecting heat dissipation

Engineering Contradiction:
Improveapparatus sizeVSAvoidheat dissipation
Core Design Contradiction:
Volume of moving objectVSTemperature

Solution Approach 1:

The storage unit is nested within the terminal block structure, with vent holes provided in the storage unit. This allows the vent route to be integrated within the compact terminal block, enabling heat dissipation without increasing the overall apparatus size. The movable fastener is stored within the storage unit when not in use, maintaining a compact form factor while ensuring ventilation pathways remain open through the vent holes.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Ease of operation

If the movable fastener is fully exposed for easy operation, then ease of operation is improved, but foreign substances may contact the fastener causing malfunction

Engineering Contradiction:
Improvefastener operationVSAvoidforeign substance contact
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The storage unit provides a protective enclosure for the movable fastener. When the fastener is not in use, it is stored within the storage unit, which shields it from foreign substances. The vent holes in the storage unit maintain openness while the fastener remains protected during storage, resolving the contradiction between protection and accessibility.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The storage unit is designed to automatically receive and protect the movable fastener when it is in the released position. This preliminary protective action ensures that the fastener is shielded from foreign substances as soon as it is not actively being used, preventing contamination before it can cause malfunction.

Inventive Principle:
Principle #10Preliminary action

3Device complexity

If the terminal block structure is simplified, then device complexity is reduced, but heat dissipation capability deteriorates

Engineering Contradiction:
Improveterminal block structureVSAvoidheat dissipation
Core Design Contradiction:
Device complexityVSTemperature

Solution Approach 1:

The storage unit serves multiple functions: it stores the movable fastener when not in use, provides structural support for the terminal block, and incorporates vent holes for heat dissipation. This multi-functionality allows heat dissipation capability to be integrated into an already simplified structure without adding separate cooling components, thus maintaining low device complexity while improving heat dissipation.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The vent holes for heat dissipation are merged with the storage unit structure rather than being separate components. This integration combines the storage function and ventilation function into a single structural element, reducing overall device complexity while ensuring adequate heat dissipation pathways are provided.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS10219416B2Electric power conversion apparatus and electric power conversion system
Publication Date: 2019.02.26 YASKAWA DENKI KK
  • US10219416B2 patent drawing
  • US10219416B2 patent drawing
  • US10219416B2 patent drawing

AI summary

An electric power conversion apparatus comprises a terminal block for connecting a conductive member, the terminal block including: a terminal; a movable fastener that switches by movement between a first state and a second state, the first state being a state of holding the conductive member connected with the terminal, the second state being a state of releasing the conductive member; a storage unit that stores at least a part of the movable fastener in at least one of the first state and the second state; and vent holes that are provided in the storage unit.