Operation Terminal Controller Link Local Address Determination

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Solution Overview

Problem

Existing systems do not account for the scenario where a user mistakenly connects a computer to a network with multiple programmable logic controllers, leading to unusual communication due to the misunderstanding of the number of controllers present.

Innovation Solution

A control system with an operation terminal that includes a determination part to assess the number of connected control devices and a communication part to establish communication only when one control device is connected, preventing erroneous communication by using a link local address and network configuration information to differentiate between single and multiple device connections.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If communication is established without determining the number of control devices, then communication can be set up quickly and easily, but unusual communication occurs when multiple control devices are connected due to user misunderstanding

Engineering Contradiction:
Improveease of communication establishmentVSAvoidcommunication reliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The determination part performs a preliminary check to detect the number of control devices connected to the network before the communication part establishes communication. This preliminary action prevents unusual communication by identifying multiple device connections in advance, allowing the system to prompt the user for correct device selection before communication begins.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If the system prompts the user to select a control device when multiple devices are detected, then communication reliability is improved, but the operation becomes more complex

Engineering Contradiction:
Improvecommunication reliabilityVSAvoidoperation simplicity
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The determination part provides feedback to the user by displaying a prompt message when multiple control devices are detected on the network. This feedback mechanism informs the user of the situation and guides them to select the correct control device, improving communication reliability while maintaining ease of operation through clear user guidance.

Inventive Principle:
Principle #23Feedback

3Device complexity

If no determination is made about the number of control devices, then the system remains simple, but erroneous communication cannot be prevented

Engineering Contradiction:
Improvesystem complexityVSAvoidcommunication reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The operation terminal is segmented into distinct functional parts: a determination part that detects the number of control devices and a communication part that establishes communication. This segmentation allows the system to add the determination function without significantly increasing overall complexity, while effectively preventing erroneous communication through the dedicated determination part.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS10048659B2Apparatus and method for establishing communication between an operation terminal and a controller when only one controller is connected
Publication Date: 2018.08.14 OMRON CORP
  • US10048659B2 patent drawing
  • US10048659B2 patent drawing
  • US10048659B2 patent drawing

AI summary

A control system includes a computer and at least one programmable logic controller connected to the computer. When the number of programmable logic controllers connected to the computer is one, the computer communicates with the connected programmable logic controller.