Terminal Log Analysis and Self-Recovery for Remote Fault Handling

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Solution Overview

Problem

Existing fault analysis and recovery systems in remotely monitored systems face challenges in detecting anomalies that require communication with a management device, leading to increased man-hours and bandwidth usage, and are unable to address issues like outdated firmware without direct management device intervention.

Innovation Solution

A communication system where terminals and a management device collaborate for fault analysis, with terminals performing self-analysis and self-recovery, and the management device providing coordinated recovery orders to prevent redundant processing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the management device collects log information from terminals to perform fault analysis, then fault detection capability is improved, but bandwidth usage and communication costs increase

Engineering Contradiction:
Improvefault detection capabilityVSAvoidbandwidth usage
Core Design Contradiction:
Measurement precisionVSLoss of energy

Solution Approach 1:

The fault analysis function is segmented between terminals and management device. Terminals perform self-diagnosis using locally stored log information, while the management device performs centralized analysis. This segmentation allows fault detection without requiring continuous high-bandwidth communication for complete log transfers.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Terminals perform preliminary self-diagnosis and self-recovery actions using locally stored recovery methods before management device intervention is needed. This preliminary action enables early fault detection and recovery without requiring constant communication with the management device.

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If the management device performs centralized fault analysis, then comprehensive fault detection is improved, but response time increases

Engineering Contradiction:
Improvefault detection capabilityVSAvoidresponse time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

Fault analysis is divided into terminal-level self-diagnosis and management device-level centralized analysis. The terminal-level segmentation enables immediate local response to detected faults, while centralized analysis provides comprehensive monitoring across all terminals.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Terminals perform self-diagnosis and self-recovery operations autonomously when faults are detected. This self-service capability eliminates the delay inherent in centralized manual intervention, allowing immediate response to faults while maintaining comprehensive system monitoring.

Inventive Principle:
Principle #25Self-service

3Productivity

If terminals perform self-recovery processing, then recovery speed is improved, but redundancy of recovery actions may occur

Engineering Contradiction:
Improverecovery speedVSAvoidredundant recovery actions
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

Terminals send feedback notifications to the management device upon completing self-recovery operations. The management device uses this feedback to identify which terminals have already recovered and can suppress redundant recovery orders for those terminals, preventing unnecessary duplicate actions.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The management device receives recovery status feedback from terminals and adjusts its recovery ordering accordingly. This feedback mechanism enables the system to coordinate recovery actions across multiple terminals, preventing redundancy while maintaining high recovery speed.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS12554574B2Communication system, management device, and terminal
Publication Date: 2026.02.17 HITACHI IND EQUIP SYST CO LTD
  • US12554574B2 patent drawing
  • US12554574B2 patent drawing
  • US12554574B2 patent drawing

AI summary

A communication system includes a management device connected to terminals. The terminal is configured to collect log information, send the log information to the management device, analyze the log information to determine whether an abnormal event occurs in the terminal and determining self-recovery processing, notify the management device of the self-recovery processing for the abnormal event, and execute the self-recovery processing for the abnormal event or recovery processing ordered by the management device. The management device is configured to analyze log information collected from the terminals to determine whether an abnormal event occurs in the terminal, determine recovery processing, receive a notification about self-recovery processing from the terminal, and issue an order to execute the recovery processing for the detected abnormal event to the terminal, depending on whether the notification has been received.