Ternary Heat-Transfer Fluid for Low-GWP Countercurrent Exchangers

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Solution Overview

Problem

There is a need for heat-transfer fluids with a low global warming potential (GWP) that maintain or improve energy performance levels, particularly in applications using countercurrent heat exchangers, as existing fluids like HFC-134a and other chlorinated compounds have significant environmental impact and performance limitations.

Innovation Solution

A ternary composition comprising difluoromethane, 1,3,3,3-tetrafluoropropene, and hydrocarbon-derived compounds such as 1,1-difluoroethane or 2,3,3-tetrafluoropropene, which are used in vapor compression systems, particularly in countercurrent heat exchangers, to enhance energy performance and reduce environmental impact.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If current heat-transfer fluids (HFC-134a, R404a, R407c, R410a) are used, then refrigeration and heating functions are achieved, but global warming potential is high and energy performance is suboptimal

Engineering Contradiction:
Improveglobal warming potentialVSAvoidenergy performance
Core Design Contradiction:
Object-affected harmful factorsVSUse of energy by moving object

Solution Approach 1:

The patent changes the chemical composition parameters by replacing high-GWP HFCs with a specific ternary mixture of HFO-1234yf, HFC-32, and HFC-134a in optimized proportions. This composition change achieves lower GWP (below 150) while the optimized parameter ranges (specific percentage combinations) deliver improved energy performance with coefficients of performance exceeding reference fluids in countercurrent heat exchangers.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention uses a composite heat-transfer fluid consisting of three different compounds (HFO-1234yf, HFC-32, and HFC-134a) combined in specific ratios. This composite approach leverages the low-GWP property of HFO-1234yf while incorporating the proven performance of HFC-32 and HFC-134a, achieving both environmental and energetic benefits that single compounds or simpler mixtures cannot provide.

Inventive Principle:
Principle #40Composite materials

2Object-affected harmful factors

If heat-transfer fluids with lower GWP are developed, then environmental impact is reduced, but energy performance may be compromised

Engineering Contradiction:
Improveglobal warming potentialVSAvoidenergy performance
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

The patent optimizes specific composition parameters (percentage ranges of each component) to simultaneously achieve low GWP and high energy performance. The precise parameter control in the ternary mixture ensures that the coefficient of performance exceeds reference refrigerants while maintaining GWP below 150, particularly in countercurrent heat exchanger applications.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention applies local quality by selecting specific compounds with particular properties for specific roles in the mixture. HFO-1234yf provides the low-GWP foundation, while HFC-32 and HFC-134a contribute specific thermodynamic properties that enhance energy performance in heat exchange operations, creating a synergistic composition where each component serves its optimal function.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed ternary mixtures exhibit higher coefficients of performance and reduced GWP compared to reference refrigerants like R404a, R407c, and HFC-134a, while being less flammable and maintaining or improving energy performance in various temperature applications.

Implementation Method 1

the vaporization of the fluid at low pressure (in which the fluid absorbs heat)

Methodology Applied
Scientific EffectVaporization: Evaporation

Implementation Method 2

the condensation of the vaporized fluid to liquid at high pressure (in which the fluid releases heat)

Methodology Applied
Scientific EffectCondensation: Condensation

Implementation Method 3

heat exchangers may be of cocurrent type or of countercurrent type

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Data Source

PatentUS20130055739A1Heat-transfer fluids and use thereof in countercurrent heat exchangers
Publication Date: 2013.03.07 ARKEMA FRANCE SA
  • US20130055739A1 patent drawing
  • US20130055739A1 patent drawing
  • US20130055739A1 patent drawing

AI summary

The invention relates to a ternary composition comprising difluoromethane, 1,3,3,3-tetrafluoropropene and a hydrocarbon-derived compound containing at least two fluorine atoms and having a boiling point of between −30 and −20° C., which is selected from 1,1-difluoroethane, 1,1,1,2-tetrafluoroethane and 2,3,3,3-tetrafluoropropene. This composition is particularly suitable for use as a heat-transfer fluid in the presence of countercurrent heat exchangers.