Ternary Molten Salt Electrolyte for High Power Energy Storage

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Solution Overview

Problem

Current molten salt electrochemical cells face challenges with low operating temperatures and passivation of cathode materials due to low solubility issues, leading to reduced charging and discharge power.

Innovation Solution

A ternary electrolyte composition with a melting point greater than 150°C, comprising an alkali metal halide, aluminum halide, and zinc halide, where zinc halide constitutes more than 20 mole percent, is used to enhance compatibility and conductivity, allowing operation between 350°C to 500°C and maintaining high power and efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a molten electrolyte is used to allow rapid ion transport, then ion conductivity is improved, but the operating temperature increases due to the melting point requirement

Engineering Contradiction:
Improveion conductivityVSAvoidoperating temperature
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The patent changes the chemical composition parameters of the electrolyte by introducing a ternary system containing zinc halide, aluminum halide, and alkali metal halide in specific ratios. This composition modification lowers the melting point while maintaining high ion conductivity, resolving the contradiction between achieving rapid ion transport and reducing operating temperature

Inventive Principle:
Principle #35Parameter changes

2Reliability

If cathode material is used with good solubility in molten electrolyte, then ion transport is improved, but passivation and fouling of the electrode surface occurs

Engineering Contradiction:
Improveion transportVSAvoidpassivation and fouling
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent modifies the electrolyte composition parameters by incorporating zinc halide and aluminum halide in specific proportions, which changes the solubility characteristics and chemical environment. This prevents excessive solubility of the cathode material while maintaining adequate ion transport, thereby avoiding passivation and fouling of the electrode surface

Inventive Principle:
Principle #35Parameter changes

3Reliability

If zinc halide is increased to greater than 20 mole percent in the ternary electrolyte, then compatibility and conductivity are improved, but the complexity of electrolyte composition increases

Engineering Contradiction:
Improvecompatibility and conductivityVSAvoidelectrolyte composition
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent employs a composite electrolyte system combining three specific components (zinc halide, aluminum halide, and alkali metal halide) in defined ratios. This composite approach achieves superior compatibility and conductivity through synergistic interactions, while the specificity of the composition actually simplifies the overall system design by eliminating the need for additional additives or complex formulations

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The ternary electrolyte composition enables high power and capacity with improved compatibility and conductivity, preventing passivation and fouling, thus enhancing the overall performance and efficiency of the electrochemical cell.

Implementation Method 1

transportation of alkali metal ions between a first chamber and a second chamber through a separator. The separator is in ionic communication with a ternary electrolyte

Methodology Applied
Scientific EffectIon transport: Electrolyte

Implementation Method 2

The separator is in ionic communication with a ternary electrolyte

Methodology Applied
Scientific EffectIonic conduction: Fast Ion Conductor

Data Source

PatentUS7993768B2Energy storage device and method
Publication Date: 2011.08.09 GLACIER POINT INNOVATIONS LLC
  • US7993768B2 patent drawing

AI summary

A composition is provided that includes a ternary electrolyte having a melting point greater than about 150 degree Celsius. The ternary electrolyte includes an alkali metal halide, an aluminum halide and a zinc halide. The amount of the zinc halide present in the ternary electrolyte is greater than about 20 mole percent relative to an amount of the aluminum halide. An energy storage device including the composition is provided. A system and a method are also provided.