Terphenylene Derivative for Oxidation-Resistant Organic Semiconductors

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Solution Overview

Problem

Current organic semiconductor materials face challenges in forming high-performance semiconductor active phases through coating processes due to issues like low solubility, oxidation, and the need for specialized fluorinating agents, which hinder the development of efficient and cost-effective organic thin-film transistors.

Innovation Solution

A novel terphenylene derivative with excellent oxidation resistance is developed, allowing for the formation of a semiconductor active phase via coating processes, and a tetrahaloterphenyl derivative is used as a precursor to produce this terphenylene derivative, enabling the creation of an oxidation-resistant organic semiconductor material.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a coating process is used to prepare organic semiconductor active phase, then production costs are reduced and processing is simplified, but it becomes increasingly difficult to form high-performance semiconductor active phase as material performance increases

Engineering Contradiction:
Improveproduction costVSAvoidsemiconductor device performance
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent modifies molecular parameters of the semiconductor material by introducing specific substituents (alkyl groups, alkoxy groups, aryl groups) at defined positions of the terphenylene core structure. These parameter changes enhance solubility while maintaining crystalline packing, enabling coating processability without sacrificing device performance

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates composite molecular structures by combining a rigid terphenylene core with flexible substituent groups. This composite approach yields materials that exhibit both the high carrier mobility of crystalline materials and the solubility required for coating processes

Inventive Principle:
Principle #40Composite materials

2Reliability

If pentacene is used as organic semiconductor material, then high carrier mobility is achieved, but low solubility and easy oxidation require high-temperature heating and special processing conditions

Engineering Contradiction:
Improvecarrier mobilityVSAvoidprocessing complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent applies local quality modification by introducing specific functional groups at particular positions of the terphenylene molecule. The core structure maintains high carrier mobility characteristics, while peripheral substituents provide enhanced solubility and oxidation resistance, allowing room-temperature processing

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent converts the harmful effect of strong molecular cohesiveness (which causes low solubility) into a beneficial feature by strategically placing substituents that maintain crystalline packing ability while improving solubility. The rigid core provides stability and high mobility, while substituents prevent aggregation and enable coating processing

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Adaptability or versatility

If fluorine substitution is performed to obtain n-type semiconductor properties, then n-type conductivity is achieved, but special fluorinating agents are required and yield is low

Engineering Contradiction:
Improvesemiconductor typeVSAvoidmanufacturing complexity
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent replaces expensive and complex fluorinating agents with common, inexpensive substituents (alkyl, alkoxy, aryl groups) that can be introduced via standard organic synthesis methods. This disposable approach uses readily available reagents to achieve the desired semiconductor properties without requiring specialized fluorination chemistry

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

4Reliability

If unsubstituted terphenylene is used, then rigid rod-like structure with pentacene-like properties is obtained, but instability and complex synthesis with photoreaction steps make it industrially unpreferable

Engineering Contradiction:
Improvemolecular structureVSAvoidsynthetic process
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent applies preliminary action by pre-installing stable substituent groups on the terphenylene core during synthesis. This preliminary modification prevents decomposition and instability issues of unsubstituted terphenylene, while the substituents facilitate subsequent purification and processing steps

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent extracts the problematic photoreactive and unstable portions from the molecule by replacing hydrogen atoms with stable substituents. This extraction of instability eliminates the need for photoreaction steps and complex synthesis procedures while maintaining the rigid rod-like structure necessary for high performance

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS7985885B2Terphenylene derivative, tetrahaloterphenyl derivative, and processes for producing both
Publication Date: 2011.07.26 TOSOH CORP
  • US7985885B2 patent drawing
  • US7985885B2 patent drawing
  • US7985885B2 patent drawing

AI summary

An object of the present invention relates to provision of a terphenylene derivative having excellent oxidation resistance and capable of forming a semiconductor active phase by a coating process and an oxidation-resistant organic semiconductor material using the same, as well as an organic thin film.The invention relates to production of a terphenylene derivative represented by the formula (1) by tetralithiating a tetrahaloterphenyl derivative with a lithiating agent and subsequently treating the resulting compound with a copper compound:[ka 1]wherein R1 to R14 are the same or different and each represents a hydrogen atom, a fluorine atom, a chlorine atom, an aryl group having 4 to 30 carbon atoms, an alkynyl group having 3 to 20 carbon atoms, an alkenyl group having 2 to 30 carbon atoms, an alkyl group having 1 to 20 carbon atoms or a halogenated alkyl group having 1 to 20 carbon atoms, or a diarylamino group having 8 to carbon atoms; and l, m, and n each represents an integer of 0 or 1.