Terrain Mapping via Machine Steering and Speed Parameters

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Solution Overview

Problem

Existing terrain mapping systems are inefficient and inaccurate due to reliance on GPS receivers, which may not be equipped on all vehicles and can experience outages, leading to incomplete or inaccurate terrain maps.

Innovation Solution

A system that uses a controller to determine machine parameters such as steering and speed to create terrain maps, determining geometry and grade of paths traveled by machines, and generating maps without relying on GPS technology.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If GPS receivers are used for terrain mapping, then location data can be obtained, but the system becomes dependent on GPS availability and accuracy

Engineering Contradiction:
Improveterrain mapping reliabilityVSAvoidGPS equipment requirement
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts the terrain mapping function from GPS dependency by using machine parameter data (steering, speed, engine RPM) already collected by the machine's own sensors and controllers. This removes the need for external GPS receivers while maintaining mapping capability through alternative data sources that are inherently available on the machine.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The machine serves its own terrain mapping needs by utilizing its existing operational parameters and onboard sensors. The machine's controller processes its own steering, speed, and performance data to generate terrain maps, eliminating dependence on external GPS systems and making the machine self-sufficient for mapping operations.

Inventive Principle:
Principle #25Self-service

2Loss of information

If GPS receivers are equipped on all vehicles for terrain mapping, then complete coverage is achieved, but cost and complexity increase

Engineering Contradiction:
Improveterrain mapping completenessVSAvoidGPS equipment on each vehicle
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The patent creates a universal terrain mapping system where a single machine with onboard sensors can contribute data that benefits the entire fleet. By using multi-functional machine parameters (steering, speed, engine data) that serve both operational control and terrain mapping purposes, the system achieves complete terrain coverage without requiring dedicated GPS equipment on each vehicle.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Measurement precision

If GPS location data is used for terrain mapping, then position information is obtained, but accuracy is reduced during GPS outages or in poor signal conditions

Engineering Contradiction:
Improvelocation data accuracyVSAvoidGPS system availability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent replaces the electronic GPS positioning system with a mechanical/physical measurement approach using the machine's own motion parameters. By calculating position and terrain information from steering angles, wheel speed, and engine performance data—physical quantities directly measured by the machine's operational sensors—the system achieves continuous accurate positioning independent of GPS satellite signals.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS9378663B2Method and system for mapping terrain using machine parameters
Publication Date: 2016.06.28 CATERPILLAR INC
  • US9378663B2 patent drawing
  • US9378663B2 patent drawing
  • US9378663B2 patent drawing

AI summary

A system for mapping terrain using at least one machine traveling along the terrain includes at least one controller. The at least one controller is configured to determine a plurality of machine parameters of the at least one machine as the at least one machine travels along the terrain. The plurality of machine parameters include a steering parameter and a speed of a component of the at least one machine. The at least one controller is also configured to determine, based on the determined machine parameters, a geometry and a grade of at least one path on the terrain along which the at least one machine travels. The at least one controller is further configured to create, based on the determined geometry and grade, a map indicating the at least one path.