Test Container With Flexible Upper Wall Preventing Liquid Backflow

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Solution Overview

Problem

Existing test containers for nucleic acid extraction and analysis face challenges in preventing liquid return to upstream accommodation portions during liquid feeding, particularly when liquid is transferred from a middle to a downstream accommodation portion, and they often suffer from capillary flow issues without external force application.

Innovation Solution

A test container design featuring at least three accommodation portions with specific flow path configurations, including a flexible upper wall surface in the second accommodation portion that deforms to prevent liquid return, and additional features such as varying flow path heights and water contact angles, or stepped portions to inhibit capillary flow.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the flow path connects lower ends of liquid accommodation portions, then liquid can flow between portions, but liquid may pass the flow path and flow into adjacent accommodation portion due to capillary force without external force

Engineering Contradiction:
Improveliquid flow between portionsVSAvoidcapillary flow control
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The invention changes the connection position from lower ends to upper ends of the accommodation portions, utilizing the vertical dimension to overcome capillary forces that dominate at lower connections. This dimensional change allows gravity and applied pressure to control flow direction effectively.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The flow path is designed with different local characteristics: it connects at upper ends where capillary forces are minimized, and includes specific structural features (such as the flexible portion configuration) that create different flow resistance characteristics in different sections to prevent unwanted backflow.

Inventive Principle:
Principle #3Local quality

2Productivity

If liquid is fed from middle accommodation portion to downstream portion, then downstream portion receives liquid, but liquid may return to upstream accommodation portion

Engineering Contradiction:
Improveliquid feeding efficiencyVSAvoidliquid return prevention
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The invention incorporates a flexible portion in the flow path that can dynamically change its configuration based on applied pressure. During liquid feeding, this flexible portion deforms to close off the upstream connection, preventing backflow while allowing forward flow when pressure is applied from the middle portion.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The flexible portion acts as an intermediary element between the upstream and middle accommodation portions. It mediates the liquid flow by selectively opening or closing the connection based on pressure conditions, allowing controlled feeding while preventing unwanted return flow.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If all liquid in upstream accommodation portion is moved to downstream side, then downstream side receives liquid, but cannot proceed to next step while remaining liquid in upstream accommodation portion

Engineering Contradiction:
Improveliquid transfer completenessVSAvoidprocess flexibility
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The flexible portion enables dynamic control of liquid transfer, allowing the system to adapt between complete transfer mode (when needed for next steps) and partial retention mode (when upstream portion needs to maintain liquid for other purposes).

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system can change the flow parameters by applying different pressure levels. At lower pressures, liquid can be fed selectively to downstream portions while maintaining liquid in upstream portions. At higher pressures, complete transfer can be achieved when required.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively prevents liquid return to upstream portions while enhancing liquid feeding properties to downstream portions, improving the efficiency of nucleic acid extraction and analysis processes.

Implementation Method 1

at least a portion forming an upper wall surface of the second accommodation portion has flexibility to be deformable inwards of the second accommodation portion

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Implementation Method 2

even in a case where an external force is not applied, the liquid may pass the flow path and flow into the adjacent accommodation portion due to a capillary force or the like

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Data Source

PatentUS11541387B2Test container for examination
Publication Date: 2023.01.03 FUJIFILM CORP
  • US11541387B2 patent drawing
  • US11541387B2 patent drawing
  • US11541387B2 patent drawing

AI summary

A test container includes a container main body including a first-accommodation-portion, a second-accommodation-portion, and a third-accommodation-portion each accommodating a liquid and internally provided, a first flow path connecting the first-accommodation-portion and the second-accommodation-portion to each other at respective upper end positions thereof and internally provided, and a second flow path connecting the second-accommodation-portion and the third-accommodation-portion to each other at respective upper end positions thereof and internally provided, in which at least a portion forming an upper wall surface of the second-accommodation-portion has flexibility to be deformable inwards of the second-accommodation-portion; and a liquid return prevention structure which prevents a backflow of the liquid to the first-accommodation-portion, when the liquid accommodated in the second-accommodation-portion is fed to the third-accommodation-portion via the second flow path due to deformation of the portion forming the upper wall surface of the second-accommodation-portion inwards of the second-accommodation-portion.