Automatic Test Equipment Cover Automation

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Solution Overview

Problem

Manual operation of raising and lowering the upper cover of automatic test equipment leads to repetitive strain injuries and increased fatigue for operators, potentially causing errors due to the weight of the cover and repetitive actions.

Innovation Solution

An automatic test equipment system with a first and second control device, a driving device, and transmission members that automatically raise and lower the cover using a stepper motor and timing belt mechanism, along with indicator lights for test results, reducing operator intervention.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If manual operation is used to raise and lower the upper cover, then the device structure remains simple, but operator fatigue and injury risk increase due to repetitive actions

Engineering Contradiction:
Improveease of operationVSAvoidoperator safety
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The system uses a driving device with a transmission member to automatically raise and lower the upper cover without requiring manual physical effort. The driving device is controlled by a control device that receives signals from the activating device, enabling the system to serve itself by automating the cover operation and eliminating repetitive manual strain on operators.

Inventive Principle:
Principle #25Self-service

2Productivity

If manual operation is used to raise and lower the upper cover, then the device complexity remains low, but work efficiency decreases due to repetitive manual actions

Engineering Contradiction:
Improvework efficiencyVSAvoiddevice complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent replaces the manual mechanical operation with an automated driving device that uses a transmission member (such as a belt or chain) connected to a motor or actuator. This substitution eliminates repetitive manual lifting and lowering actions, significantly improving work efficiency while adding only moderate device complexity through the incorporation of the driving and control systems.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If manual operation is used, then the device structure remains simple, but error probability increases due to operator fatigue

Engineering Contradiction:
Improvetesting accuracyVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system incorporates a control device that receives signals from the activating device and automatically controls the driving device to raise and lower the upper cover. This feedback mechanism ensures precise and consistent operation, eliminating errors caused by operator fatigue. The control system monitors and regulates the cover movement, maintaining testing accuracy while adding only necessary control components.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system significantly reduces operator fatigue and injury risk by automating the cover operation, enhancing efficiency and accuracy by minimizing manual handling and providing clear test result feedback.

Implementation Method 1

a first driving device and a first transmission member, wherein the first transmission member is respectively connected to the first driving device and the first connection end

Methodology Applied
Scientific EffectStepper motor: Linear Motor

Data Source

PatentUS9151796B2Automatic test equipment and a testing method thereof
Publication Date: 2015.10.06 WISTRON CORP
  • US9151796B2 patent drawing
  • US9151796B2 patent drawing
  • US9151796B2 patent drawing

AI summary

An automatic test equipment includes a test apparatus, a first control device, a first assisting device, and a second control device. The test apparatus is applied for testing a first object, wherein the test apparatus has a first cover. The first control device has an activating device. The first assisting device is electrically connected to the first control device. The second control device is electrically connected to the first control device and the test apparatus. When the activating device is activated, the first control device controls the first assisting device to lower the first cover and then the first control device transmits a first control signal to the second control device for allowing the test apparatus to test the first object.