Test Run Generation for Real Driving Emissions Compliance

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Solution Overview

Problem

Current methods for testing motor vehicles under Real Driving Emissions (RDE) regulations face challenges in ensuring compliance with emission limit values across various driving situations, as real-world road tests have unpredictable and difficult-to-control conditions, making it hard to compare modifications effectively and guarantee series production conformity.

Innovation Solution

A computer-aided method for generating a test run that simulates real vehicle operation by standardizing and normalizing operating data from usage cycles, identifying emission-relevant events, and assigning driving maneuvers to these events to create a test run that accounts for all driving resistances and vehicle-specific parameters, ensuring the test run reflects real-world conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If real-world road tests are conducted under arbitrary driving conditions, then the test covers a broad range of real driving situations, but the conditions become unpredictable and difficult to control, making it hard to compare modifications effectively

Engineering Contradiction:
Improvecoverage of real driving situationsVSAvoidcomparability of test results
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent applies parameter changes by defining specific test parameters (speed profile, load sequence, driving maneuvers) that can be systematically varied while maintaining control. The test run is generated with predefined parameters including speed values, acceleration values, and driving maneuvers that represent real-world conditions but are controlled enough to ensure repeatability and comparability across different tests and modifications.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent implements dynamics by creating a test run that dynamically adapts to represent real-world driving patterns while maintaining structural control. The speed profile and load sequence are designed to dynamically reflect actual driving behavior (including urban, rural, and motorway driving phases) while ensuring that the overall test structure remains controlled and repeatable for valid comparisons.

Inventive Principle:
Principle #15Dynamics

2Reliability

If test runs are conducted on the road with stochastic influencing factors, then real-world emission compliance is ensured, but the difficulty in controlling factors makes it virtually impossible to conduct two measurements under comparable conditions

Engineering Contradiction:
Improveemission compliance assuranceVSAvoidcomparability of measurements
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The patent applies preliminary action by pre-defining the test run parameters, speed profile, and driving maneuvers before the actual test execution. The test run is generated in advance with specific speed values, acceleration patterns, and maneuver sequences that capture real-world driving characteristics. This preliminary structuring ensures that when the test is executed, the conditions are controlled and repeatable, enabling precise comparisons while still representing real-world emission scenarios.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If arbitrary driving conditions are used for RDE testing, then the best possible level of emissions robustness is achieved, but it becomes impossible to directly compare effects of modifications to a baseline

Engineering Contradiction:
Improveemissions robustnessVSAvoidtest comparison complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies segmentation by dividing the test run into distinct, identifiable components including speed profile segments, load sequence segments, and specific driving maneuvers. Each segment can be independently defined, executed, and analyzed. This segmentation allows modification effects to be isolated and compared against baseline conditions in a structured manner, reducing the complexity of comparing arbitrary driving conditions while maintaining emissions robustness.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentEP3540403B1Method for carrying out a test of a device under test
Publication Date: 2023.08.09 AVL LIST GMBH
  • EP3540403B1 patent drawingFigure 1a
  • EP3540403B1 patent drawingFigure 1b
  • EP3540403B1 patent drawingFigure 2~4

AI summary

The invention relates to a computer-aided method and a system for generating a test run, in particular a load sequence and/or a speed sequence, wherein the test run is suitable for simulating, in particular, a real operation of at least one test object, in particular a vehicle and/or a powertrain and/or a vehicle component, comprising the following steps: determining a data set which contains operating data of at least one usage cycle of a vehicle or a plurality of usage cycles of vehicles; normalizing the operating data of the usage cycle or usage cycles; checking at which points in the usage cycle or usage cycles emission-relevant events occur; assigning a driving maneuver present at each of these points to the emission-relevant events; generating the test run based on the assigned driving maneuvers; and outputting the test run.