Test Socket Antenna Integration for Wireless RF Testing

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Solution Overview

Problem

Existing test contactor technologies cannot communicate wirelessly with semiconductor devices that incorporate antennas in package, particularly those operating at high frequencies such as 76-81 GHz, due to the complex and crowded nature of modern printed circuit boards.

Innovation Solution

A test socket assembly with a contactor body and lead frame assembly that includes one or more antennas, configured to directly and wirelessly communicate with the device under test, using compliant interconnects for low-speed signals and wave guides for high-speed signals, allowing for hybrid communication methods.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If existing test contactor technology is used, then the testing system maintains simplicity, but it cannot communicate wirelessly with antenna in package devices

Engineering Contradiction:
Improvecapability to test antenna in package devicesVSAvoidtest contactor structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines traditional compliant interconnects for electrical contact with integrated antennas for wireless communication into a single test contactor assembly. This merging allows the test system to simultaneously maintain physical contact for low-speed signals while enabling wireless communication for high-speed RF signals, thus achieving adaptability to test antenna in package devices without excessive complexity increase

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The test contactor is designed with multi-functionality by incorporating both compliant interconnects for traditional electrical testing and antennas for wireless RF communication. This universal design enables the same test contactor to handle both low-speed contacted signals and high-speed wireless signals, making the testing system versatile for various device types including antenna in package devices

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If wireless communication is added to test contactor, then communication capability with antenna in package devices is enabled, but device complexity increases

Engineering Contradiction:
Improvewireless communication capabilityVSAvoidcontactor body structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The antenna structures are nested within the contactor body, with radiation openings positioned to allow wireless signal transmission while maintaining the compact form factor. The compliant interconnects and antennas are integrated in a nested arrangement where the antennas are disposed within the contactor body structure, enabling wireless communication capability without significantly increasing external dimensions or overall complexity

Inventive Principle:
Principle #7Nested doll (Nesting)

3Ease of operation

If compliant interconnects are used for low-speed signals, then standard interfaces are maintained, but high-speed wireless signal transmission requires additional components

Engineering Contradiction:
Improveinterface compatibilityVSAvoidsignal transmission system
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The signal transmission system is segmented into two distinct pathways: compliant interconnects for low-speed electrical signals and antennas for high-speed wireless signals. This segmentation allows each component to be optimized for its specific function while maintaining interface compatibility through the compliant interconnects, without requiring the entire system to be redesigned for high-speed operation

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables reliable and efficient testing of semiconductor devices with integrated antennas by allowing direct wireless communication, maintaining standard input and output interfaces, and supporting high-speed signal transmission.

Implementation Method 1

one or more antennas at least partially disposed within the contactor body, the one or more antennas configured to directly and wirelessly communicate to the device under test

Methodology Applied
Scientific EffectElectromagnetic radiation: Electromagnetic Induction

Implementation Method 2

a wave guide disposed between the printed circuit board and the lead frame assembly, where the wave guide communicates high speed signals to the one or more antennas

Methodology Applied
Scientific EffectWaveguide transmission: Waveguide

Data Source

PatentUS11662363B2Test socket assembly with antenna and related methods
Publication Date: 2023.05.30 XCERRA CORP
  • US11662363B2 patent drawing
  • US11662363B2 patent drawing
  • US11662363B2 patent drawing

AI summary

A test socket assembly includes a contactor body having one or more compliant interconnects, and a socket opening sized and configured to receive a device under test therein. The test socket assembly further includes a lead frame assembly disposed within the contactor body and electrically coupled with the one or more compliant interconnects, and one or more antennas at least partially disposed within the contactor body, the one or more antennas configured to directly and wirelessly communicate to the device under test when the device is disposed within the socket opening.