Test Socket Inelastic Housing Signal Integrity

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Solution Overview

Problem

Conventional test sockets face challenges in precise stroke control due to thickness and height tolerances, and they suffer from high-frequency signal interference and signal loss, particularly as the density of conductive parts increases and pitch decreases.

Innovation Solution

A test socket with an inelastic conductive housing and conductive parts oriented in an elastic insulating material, featuring a coaxial cable structure with insulating layers and a ground-connecting end part protruding from the housing to improve signal transmission and power supply characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a rubber socket with electro-conductive particles is used, then electrical connection is achieved, but stroke control precision deteriorates due to thickness and height tolerances

Engineering Contradiction:
Improveelectrical connectionVSAvoidstroke control
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent changes the material parameter from elastic rubber to inelastic electro-conductive material, which eliminates the thickness tolerance issue and enables precise stroke control while maintaining electrical connection reliability through the inelastic material's dimensional stability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses a composite structure combining inelastic electro-conductive material with electro-conductive particles, creating a material that maintains both electrical conductivity and dimensional stability for precise stroke control

Inventive Principle:
Principle #40Composite materials

2Productivity

If electro-conductive parts are arranged densely with decreased pitch, then connection density is improved, but high-frequency signal interference and signal loss increase

Engineering Contradiction:
Improveconnection densityVSAvoidhigh-frequency signal interference
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces an inelastic electro-conductive material as an intermediary substance between electro-conductive parts, which provides a stable, non-resonant medium that reduces high-frequency signal interference while allowing dense arrangement of conductive parts

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the material parameter from elastic rubber to inelastic electro-conductive material, which reduces signal loss and interference by eliminating the elastic resonance that occurs in rubber materials at high frequencies

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables precise stroke control and minimizes high-frequency signal interference and loss, while maintaining stable signal transmission and power supply, even at high speeds.

Implementation Method 1

an inelastic electro-conductive housing formed of an inelastic electro-conductive material

Methodology Applied
Scientific EffectInelastic material property:

Implementation Method 2

an electro-conductive part formed to have a configuration in which a plurality of electro-conductive particles are oriented in the thickness direction in an elastic insulating material

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 3

the electro-conductive part for signal and the electro-conductive part for power being insulated by an insulating layer

Methodology Applied
Scientific EffectElectrical insulation:

Implementation Method 4

a ground-connecting end part is provided in the housing hole in which the electro-conductive part for grounding is disposed, provided between an upper and lower end portions of the housing hole, and formed by protruding the inelastic electro-conductive housing from an inner wall forming the housing hole

Methodology Applied
Scientific EffectElectrical grounding: Earthing

Data Source

PatentUS11506705B2Test socket and test apparatus having the same
Publication Date: 2022.11.22 TSE CO LTD
  • US11506705B2 patent drawing
  • US11506705B2 patent drawing
  • US11506705B2 patent drawing

AI summary

The present disclosure discloses a test socket according to the present disclosure including an inelastic electro-conductive housing formed of an inelastic electro-conductive material and provided with a plurality of housing holes passing therethrough in the thickness direction, each housing hole being formed at a position corresponding to each terminal of a device under test; and an electro-conductive part formed to have a configuration in which a plurality of electro-conductive particles are oriented in the thickness direction in an elastic insulating material, and comprising an electro-conductive part for grounding, an electro-conductive part for signal, and an electro-conductive part for power disposed in the housing holes, respectively, the electro-conductive part for signal and the electro-conductive part for power being insulated by an insulating layer.