Test System Heating Medium Supply Nesting

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Solution Overview

Problem

Existing test systems face challenges in being compatible with multiple specifications while maintaining a consistent footprint, leading to increased footprint requirements when specifications change, and inefficient maintenance processes.

Innovation Solution

A test system with multiple test chambers, each equipped with a test head and a heating medium supply, where the heating medium supply is positioned below the test area, allowing for flexible temperature control and maintenance without significantly increasing the system's footprint by integrating the temperature control module within the cell tower.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If the heating medium supply is disposed outside the system body, then the footprint can be reduced, but the adaptability to multiple specifications deteriorates

Engineering Contradiction:
ImprovefootprintVSAvoidcompatibility with multiple specifications
Core Design Contradiction:
Area of stationary objectVSAdaptability or versatility

Solution Approach 1:

The heating medium supply is nested within the lower area of the test area, integrating the temperature control function into the existing system structure. This allows the system to maintain a compact footprint while providing adaptable temperature control for multiple test chamber specifications through centralized heating medium distribution.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The heating medium supply disposed in the lower area serves multiple test chambers simultaneously, providing universal temperature control capability. This multi-functional arrangement allows a single heating medium supply to support various test chamber configurations and specifications without requiring separate external supplies for each chamber.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If the heating medium supply is integrated within the cell tower in the lower area, then the adaptability to multiple specifications is improved, but the device complexity increases

Engineering Contradiction:
Improvecompatibility with multiple specificationsVSAvoidsystem configuration complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The heating medium supply is merged with the cell tower structure in the lower area, combining temperature control functionality with the structural framework. This integration reduces the need for separate external temperature control systems and simplifies the overall configuration while maintaining adaptability to multiple test chamber specifications.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The heating medium supply is positioned in the vertical lower area of the test chambers, utilizing the vertical dimension for system arrangement. This spatial reorganization allows complex temperature control functionality to be integrated without increasing the horizontal footprint, effectively managing system complexity through three-dimensional space utilization.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Ease of repair

If the heating medium supply is disposed outside the system body, then the ease of maintenance is improved, but the footprint increases

Engineering Contradiction:
Improvemaintenance accessibilityVSAvoidfootprint
Core Design Contradiction:
Ease of repairVSArea of stationary object

Solution Approach 1:

The heating medium supply is segmented into modular units disposed in the lower area of the test chambers, allowing individual components to be accessed and maintained independently. This modular segmentation enables maintenance personnel to service specific heating medium supply components without requiring access to the entire system, maintaining ease of maintenance while preserving a compact footprint.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system maintains compatibility with various specifications while keeping the footprint constant, enabling efficient maintenance and reducing the need for layout changes when specifications change, by using a temperature control module disposed in the lowermost stage of the cell tower, which includes a cooler and circulator configuration for controlled heating medium supply.

Implementation Method 1

a heating medium supply configured to supply a heating medium to the stage

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 2

which includes a cooler and circulator configuration for controlled heating medium supply

Methodology Applied
Scientific EffectCooling: Cooling

Implementation Method 3

a cooler and circulator configuration for controlled heating medium supply

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Data Source

PatentUS11852677B2Test system
Publication Date: 2023.12.26 TOKYO ELECTRON LTD
  • US11852677B2 patent drawing
  • US11852677B2 patent drawing
  • US11852677B2 patent drawing

AI summary

A test system that is compatible with multiple specifications while maintaining a footprint is provided. The test system includes a plurality of test chambers, each test chamber of the plurality of test chambers including a test head used when a substrate on a stage is tested, and a heating medium supply configured to supply a heating medium to the stage. The heating medium supply is disposed in an area lower than a test area in which the plurality of test chambers are disposed.