Test System Master Slave Control Unit Sample Assignment

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Solution Overview

Problem

Existing test systems require a dedicated system control device for assigning samples to test devices, leading to complexity and a need for simplification.

Innovation Solution

A test system with a master control unit that assigns samples to multiple test devices and controls transport operations, including a slave control unit that manages transport operations for other devices, allowing for efficient sample distribution and processing without the need for a separate control device.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a dedicated system control device is used to determine sample assignment to test devices, then sample assignment accuracy is improved, but device complexity increases

Engineering Contradiction:
Improvesample assignment accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent merges the sample assignment function into the transport controller that is already present in each test device. Instead of having a separate dedicated system control device, the transport controller within each test device determines sample assignment based on transport status information exchanged with other test devices. This integration eliminates the need for additional dedicated control hardware while maintaining assignment accuracy.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The transport controller, originally designed for transport operations, is given the additional universal function of determining sample assignment. By making the transport controller multi-functional, the system eliminates the need for a separate dedicated control device, thereby reducing overall system complexity while preserving the sample assignment capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Manufacturing precision

If a dedicated system control device is used for sample assignment, then control precision is improved, but device complexity increases

Engineering Contradiction:
Improvecontrol precisionVSAvoidsystem complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The control function for sample assignment is merged into the existing transport controller within each test device. The transport controller uses transport status information from itself and other test devices to determine optimal sample assignment, thereby achieving precise control without requiring a separate dedicated control device.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

Each test device's transport controller independently determines sample assignment for itself and other test devices based on exchanged transport status information. This self-service approach eliminates the need for external dedicated control hardware while maintaining precise control over sample assignment decisions.

Inventive Principle:
Principle #25Self-service

3Adaptability or versatility

If multiple test devices operate independently with individual control, then operational autonomy is improved, but system coordination efficiency deteriorates

Engineering Contradiction:
Improveoperational autonomyVSAvoidsystem coordination efficiency
Core Design Contradiction:
Adaptability or versatilityVSProductivity

Solution Approach 1:

Test devices exchange transport status information with each other, creating a feedback mechanism that enables coordinated sample assignment. Each transport controller uses this feedback information to make informed assignment decisions that consider the operational state of the entire system, thereby improving coordination efficiency while preserving individual device autonomy.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs preliminary information exchange about transport status before sample assignment decisions are made. This preliminary action allows each transport controller to anticipate the needs and capabilities of other test devices, enabling more efficient coordinated assignment while maintaining operational independence.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS11397190B2Test system
Publication Date: 2022.07.26 SYSMEX CORP
  • US11397190B2 patent drawing
  • US11397190B2 patent drawing
  • US11397190B2 patent drawing

AI summary

Provided is a test system operable with a simplified structure. A test system includes a first test device and a second test device each of which transports and tests a sample. The test device includes a master control unit, which performs assignment of samples to the first test device and the second test device, and control of a transport operation of the sample assigned to the test device. The test device includes a slave control unit, which controls a transport operation of the sample assigned to the test device by the master control unit.