Test Tool for Tubular Components Axial Load and Pressure Testing

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Solution Overview

Problem

Conventional test tools for tubular components primarily assess pressure integrity but fail to provide a comprehensive evaluation of the strength capability of the components or their welds.

Innovation Solution

A method and tool that apply both test pressure and axial load to the tubular component, allowing for simultaneous or sequential monitoring of strength and integrity testing, utilizing engaging elements and a force-generating arrangement to apply an axial force, while also incorporating seal elements for leak testing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional pressure testing tools are used to test tubular components, then pressure integrity can be assessed, but strength capability cannot be evaluated

Engineering Contradiction:
Improvepressure integrity assessmentVSAvoidstrength capability evaluation
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The test tool is designed to perform multiple functions: it can apply radial pressure to test pressure integrity, apply axial loads to test strength capability, and monitor both pressure and load simultaneously. This multi-functional design allows a single tool to assess both pressure integrity and strength capability of tubular components and their welds.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Strength

If axial load is applied to the tubular component during testing, then strength assessment is enabled, but test complexity increases

Engineering Contradiction:
Improvestrength assessment capabilityVSAvoidtesting mechanism complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The invention combines the pressure application mechanism and axial load application mechanism into a single integrated test tool. The tool includes both a pressure source for radial loading and a force-generating arrangement for axial loading, allowing both types of testing to be performed simultaneously or sequentially without requiring separate testing equipment.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The test tool acts as an intermediary device that applies controlled axial loads through engaging elements that contact the tubular component. The force-generating arrangement produces axial force that is transmitted through the engaging elements to the component being tested, enabling strength assessment without direct manual application of load.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Measurement precision

If engaging elements are used to apply axial force, then localized strength testing is improved, but device complexity increases

Engineering Contradiction:
Improvelocalized strength testing accuracyVSAvoidengaging mechanism complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The test tool is divided into distinct functional segments: a body portion, engaging elements for contact with the tubular component, and a force-generating arrangement. This segmentation allows each component to perform its specific function efficiently while maintaining overall system manageability and reducing complexity through modular design.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables comprehensive strength and pressure integrity testing of tubular components, including welds, by applying axial loads to facilitate localized strength assessment and ensuring leak-tight seals.

Implementation Method 1

a force-generating arrangement adapted to apply an axial test force to the tubular component via the elements

Methodology Applied
Scientific EffectMechanical Force: Mechanical Force

Implementation Method 2

incorporating seal elements for leak testing

Methodology Applied
Scientific EffectSealing:

Implementation Method 3

directing pressurized fluid into the volume to permit leak testing of the section of the tubular component

Methodology Applied
Scientific EffectFluid Pressure: Pressure Increase

Data Source

PatentUS8935951B2Test tool
Publication Date: 2015.01.20 STATS UKLTD
  • US8935951B2 patent drawing
  • US8935951B2 patent drawing
  • US8935951B2 patent drawing

AI summary

A test tool for use in testing a tubular component such as a pipe includes a body having first and second body portions together defining a sliding sleeve. Axially spaced sealing and gripping modules are provided, with one module located on the first body portion and another module located on the second body portion. A force-generating arrangement is provided to apply an axial test force to the tubular component via the modules. A test pressure is applied to a section of the wall of the tubular component and an axial load is applied to the wall section. Application of the axial load between the first and second modules applies the axial load to the wall section of the tubular component to facilitate strength testing of the tubular component.