Tethered UAV Sensor Arm for Elevated Surface Testing

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Solution Overview

Problem

Current methods for testing elevated surfaces require workers to use dangerous equipment like ladders, hoists, and scaffolding, exposing them to hazardous conditions and being extremely time-consuming.

Innovation Solution

An unmanned aerial vehicle (UAV) system equipped with a resilient adjustable sensor arm that can maneuver near a surface, allowing for contact or close proximity sensing without the need for human intervention.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If workers use ladders, hoists, or scaffolding to access elevated surfaces for testing, then testing can be performed on elevated surfaces, but worker safety is compromised and testing time increases significantly

Engineering Contradiction:
Improveworker safetyVSAvoidtesting time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent replaces the mechanical systems of ladders, hoists, and scaffolding with an unmanned aerial vehicle (UAV) that can autonomously navigate to and perform testing on elevated surfaces. The UAV carries sensors and testing equipment, eliminating the need for workers to physically access dangerous heights while maintaining efficient testing capabilities through automated operation

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The UAV system performs testing operations autonomously without requiring human workers to physically access the elevated surfaces. The system self-navigates to target locations, self-adjusts its position using resilient sensor arms for optimal sensing, and self-completes testing operations, thereby eliminating worker exposure to hazards while maintaining productivity

Inventive Principle:
Principle #25Self-service

2Ease of operation

If workers position themselves at extreme heights using dangerous equipment, then surface testing can be performed, but worker exposure to hazardous conditions increases

Engineering Contradiction:
Improvesurface accessibilityVSAvoidworker hazard exposure
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The patent substitutes the dangerous mechanical access equipment (ladders, scaffolding, hoists) with an aerial robotic system that navigates to elevated surfaces autonomously. The UAV carries the necessary sensing and testing equipment, allowing surface access and testing to be performed from a safe distance while maintaining full operational capability

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The UAV acts as an intermediary between the testing operator and the elevated surface. It carries sensors and testing devices to the target location, performs measurements, and transmits data back to operators who remain safely on the ground, thereby mediating the interaction between human operators and hazardous environments

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If traditional testing equipment is used on elevated surfaces, then testing operations can be completed, but the complexity of equipment setup and deployment increases

Engineering Contradiction:
Improvetesting efficiencyVSAvoidequipment setup complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent merges multiple functions (navigation, positioning, sensing, and testing operations) into a single integrated UAV platform. This consolidation eliminates the need for separate setup of ladders, scaffolding, and testing equipment, as all capabilities are unified in the aerial vehicle, thereby reducing overall system complexity while maintaining full testing functionality

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The UAV employs dynamic, adjustable sensor arms that can resiliently adapt to surface contours and positioning requirements during flight. This dynamic capability replaces static, pre-configured testing equipment setups, allowing the system to adapt to various elevated surface geometries without requiring complex pre-arrangement of equipment

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The UAV system enables safe and efficient testing of elevated surfaces by reducing the risk of accidents and minimizing the time required for testing operations.

Implementation Method 1

The sensor arm being resilient to impact forces caused by direct contact of the sensor or sensor arm with the surface to bend, spring or swivel relative to a contour of the surface

Methodology Applied
Scientific EffectImpact force absorption: Elasticity

Data Source

PatentUS12202635B1Methods for using tethered unmanned aerial vehicle having at least one task sensor
Publication Date: 2025.01.21 WORKING DRONES
  • US12202635B1 patent drawing
  • US12202635B1 patent drawing
  • US12202635B1 patent drawing

AI summary

A method for performing one or more tasks on a surface via an unmanned aerial vehicle (UAV) or aerial robotics system (ARS) includes tethering a first UAV to a ceiling, a vertical wall, or a second UAV via a tethering cord with an extendible and retractable length, performing at least one task via the first UAV to an object during flight of the first UAV, sensing at least one parameter of the surface of the object via a task sensor, and resiliently adjusting an adjustable sensor arm of the first UAV to facilitate performance of the task(s). The adjustable sensor arm may support the task sensor and be resilient to impact forces caused by direct contact of the task sensor or the adjustable sensor arm with the surface. The tethering cord may be extended or retracted via at least one motor while the first UAV performs the task(s).