Textile Adsorbent Coating for PFAS Removal From Wastewater

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Solution Overview

Problem

Existing adsorbents are inadequate for efficiently removing perfluorinated organic compounds from aqueous environments, posing a significant environmental and health risk due to their persistence and widespread contamination.

Innovation Solution

An adsorbent system utilizing a hydroxy-modified ammonium salt and alkoxy-modified melamine or polycarboxylic acid, thermally fixed on a textile carrier material, achieves high adsorption efficiency by impregnating the material and subjecting it to thermal treatment to bind perfluorinated organic compounds.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional adsorbents are used, then the adsorbent structure is simple, but the adsorption efficiency for perfluorinated compounds is insufficient

Engineering Contradiction:
Improveadsorption efficiencyVSAvoidadsorbent structure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent applies composite materials by combining hydroxy-modified ammonium salts with alkoxy-modified melamine or polycarboxylic acids on a textile carrier. This multi-component system creates synergistic effects that dramatically improve adsorption efficiency for perfluorinated compounds compared to single-material adsorbents, while the textile carrier provides structural simplicity.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent employs parameter changes by modifying the chemical structure of ammonium salts through hydroxyethylation and ethoxylation, and by selecting specific molar ratios (5:1 to 1:1, preferably 2:1) of ammonium salt to melamine/polycarboxylic acid. These parameter optimizations enhance the adsorption capacity while maintaining practical applicability.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If adsorbent components are applied in optimal ratios, then adsorption performance is maximized, but the manufacturing process becomes more complex

Engineering Contradiction:
Improveadsorption rateVSAvoidapplication process complexity
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The patent applies preliminary action by pre-modifying ammonium salts with hydroxyethyl groups before application to the textile carrier. This pre-functionalization ensures optimal reactivity and binding capacity, achieving high adsorption rates (over 90%) while streamlining the overall manufacturing process through staged preparation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent optimizes manufacturing by specifying precise molar ratios (5:1 to 1:1, preferably 2:1) of ammonium salt to melamine/polycarboxylic acid, and controlling thermal fixation parameters (100-180°C for 10-30 minutes). These parameter specifications balance manufacturing complexity with achieving maximum adsorption performance.

Inventive Principle:
Principle #35Parameter changes

3Strength

If thermal fixation is applied, then the binding strength of adsorbent components is improved, but energy consumption increases

Engineering Contradiction:
Improvebinding strengthVSAvoidthermal treatment energy
Core Design Contradiction:
StrengthVSUse of energy by stationary object

Solution Approach 1:

The patent optimizes thermal fixation parameters by specifying a temperature range of 100-180°C (preferably 120-160°C) and treatment duration of 10-30 minutes. These parameter settings achieve sufficient binding strength for high adsorption performance while minimizing energy consumption compared to higher temperature or longer duration treatments.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The adsorbent achieves adsorption rates of over 90% for perfluorinated compounds like PFAs and PFSs from wastewater and groundwater, significantly improving conventional methods.

Implementation Method 1

an adsorbent for binding polyfluorinated organic compounds on a carrier material comprising a hydroxy-modified ammonium salt

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

After drying, the substrate thus impregnated is subjected to a thermal treatment to fix the coating. For this purpose, the treated substrate is heated to a temperature of 100 to 180°C, preferably 120 to 160°C, for a period of 10 to 30 minutes.

Methodology Applied
Scientific EffectThermal fixation: Heat Treatment

Data Source

PatentEP4653084A1Adsorbent for binding polyfluorinated organic compounds
Publication Date: 2025.11.26 DEUT TEXTILFORSCHUNGSZENTRUM NORD WEST GGMBH
  • EP4653084A1 patent drawing
  • EP4653084A1 patent drawing
  • EP4653084A1 patent drawing

AI summary

The invention relates to an adsorbent for binding per- and polyfluorinated organic compounds on a textile carrier material having a finish of a hydroxy-modified ammonium salt, characterized in that the carrier material is further finished with an alkoxy-modified melamine or a polycarboxylic acid, wherein the finish is thermally fixed. The invention further relates to the use of this adsorbent for binding per- and polyfluorinated organic compounds from aqueous media, in particular wastewater.