Textile Air Delivery Conduit for Stable PAP Mask Sealing

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Solution Overview

Problem

Conventional air delivery conduits for Positive Airway Pressure (PAP) systems are often uncomfortable, obtrusive, and can disrupt the seal of facial masks, leading to reduced compliance and ineffective treatment of Sleep Disordered Breathing conditions like Obstructive Sleep Apnea.

Innovation Solution

The development of an air delivery conduit made from a textile material with specific elastic properties in different directions, incorporating a reinforcing structure and a smooth inner surface, which reduces torque and drag, maintaining a stable mask seal and enhancing user compliance through reduced intrusiveness and visual appeal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If conventional air delivery conduits are used, then the structure is simple and easy to manufacture, but the conduit is obtrusive and can disrupt the mask seal

Engineering Contradiction:
Improvemask seal stabilityVSAvoidconduit structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The air delivery conduit uses a composite structure combining a textile outer layer with an inner tubular member. The textile provides flexibility and comfort while the inner member maintains structural integrity and airtightness, resolving the contradiction between simplicity and performance.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The conduit employs a flexible textile outer layer that can conform to patient movements without disrupting the mask seal, while the inner tubular member provides the necessary structural support to maintain the airway pressure.

Inventive Principle:
Principle #30Flexible shells and thin films

2Ease of operation

If the conduit is made from textile material, then comfort and visual appeal are improved, but airtightness becomes more difficult to achieve

Engineering Contradiction:
Improveuser comfortVSAvoidairtightness
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The textile outer layer is combined with an inner tubular member that provides the airtight barrier. This composite approach allows the conduit to benefit from the comfort and aesthetics of textile while ensuring reliable airtightness through the specialized inner member.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The inner tubular member acts as an intermediary between the textile outer layer and the breathable gas flow, providing the necessary airtight seal while allowing the textile to provide comfort and aesthetic functions.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If the conduit lacks reinforcing structure, then it is more flexible and comfortable, but crush resistance is reduced

Engineering Contradiction:
ImproveflexibilityVSAvoidcrush resistance
Core Design Contradiction:
Ease of operationVSStrength

Solution Approach 1:

The conduit combines a flexible textile outer layer with an inner tubular member that provides structural reinforcement. This composite structure maintains flexibility for comfort while providing adequate crush resistance through the reinforced inner member.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The reinforcing structure is strategically positioned within the conduit to provide crush resistance only where needed, while allowing the rest of the conduit to remain flexible for comfort during patient movement.

Inventive Principle:
Principle #3Local quality

4Ease of operation

If the conduit material has high elasticity, then comfort is improved, but torque and drag increase

Engineering Contradiction:
ImprovecomfortVSAvoidtorque and drag
Core Design Contradiction:
Ease of operationVSForce

Solution Approach 1:

The textile outer layer provides high elasticity for comfort during patient movement, while the inner tubular member with reinforcing structure counteracts the torque and drag forces, preventing excessive twisting and maintaining stable gas delivery.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The textile air delivery conduit provides increased comfort, reduces conduit drag, and enhances treatment effectiveness by maintaining a stable mask seal, potentially eliminating the need for additional swivel components and improving patient compliance due to its lightweight and supple nature.

Implementation Method 1

a textile that has a first elasticity in a first direction and a second elasticity in a second direction

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS20240238549A1Air delivery conduit
Publication Date: 2024.07.18 RESMED PTY LTD
  • US20240238549A1 patent drawing
  • US20240238549A1 patent drawing
  • US20240238549A1 patent drawing

AI summary

A mask system and an air delivery conduit for use in the treatment of respiratory disorders. The air delivery conduit may comprise a textile having an airtight arrangement. A support structure may be provided to the conduit to provide form.