Textile Ink Jet Ink Set Reducing Ink Usage via Hue Angle Control

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Solution Overview

Problem

Existing ink jet recording methods for textile printing face challenges in forming chromatic color images with low lightness while minimizing ink usage, as they tend to require excessive ink application, leading to image bleeding and poor image quality.

Innovation Solution

An ink jet ink set comprising cyan, magenta, yellow, and black inks, along with additional inks (first, second, and third inks) containing sublimation dyes, which are specifically formulated to reduce ink usage by adjusting hue angles and lightness levels in the CIELAB color space, allowing for reduced ink application on the image forming portion during textile printing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If process color inks (CMYK) are used for textile printing, then a wide color gamut can be achieved, but a large amount of ink lands on the image forming portion causing image bleeding

Engineering Contradiction:
Improvecolor gamutVSAvoidink amount
Core Design Contradiction:
Adaptability or versatilityVSQuantity of substance

Solution Approach 1:

The ink set is segmented into process color inks (CMYK) and specific color inks (red, orange, green, blue, pink, violet) with defined hue angle ranges. This segmentation allows selective use of specific color inks for certain color regions, reducing overall ink usage while maintaining color gamut coverage.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent defines specific parameter ranges for hue angle (∠H°) and lightness (L*) for each ink type in the CIELAB color space. By controlling these parameters, the patent optimizes ink formulation to reduce ink amount while maintaining desired color properties and preventing image bleeding.

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If specific color inks are used to reduce ink amount, then image bleeding is suppressed, but the effect of reducing ink amount is insufficient for chromatic color images with low lightness

Engineering Contradiction:
Improveink amountVSAvoidimage quality
Core Design Contradiction:
Quantity of substanceVSManufacturing precision

Solution Approach 1:

The ink set provides multi-functionality by including both process color inks and specific color inks that can be used depending on the required color properties. The specific color inks with defined hue angle and lightness ranges serve multiple purposes: reducing ink amount for general applications and achieving precise color control for low lightness chromatic images.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent enables dynamic selection of inks based on the required color characteristics. By defining hue angle and lightness ranges for each ink type, the system can adaptively choose the appropriate ink for each color region, optimizing both ink reduction and image quality for different print conditions.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The ink set effectively reduces ink usage on the image forming portion, enhancing the quality of chromatic color images with low lightness by minimizing bleeding and improving abrasion resistance, transfer uniformity, and set-off properties, while maintaining color accuracy.

Implementation Method 1

all inks constituting the ink jet ink set for textile printing contain a sublimation dye, respectively

Methodology Applied
Scientific EffectSublimation: Sublimation

Data Source

PatentUS11951751B2Ink jet ink set for textile printing, ink jet recording method, and ink jet recording apparatus
Publication Date: 2024.04.09 SEIKO EPSON CORP
  • US11951751B2 patent drawing
  • US11951751B2 patent drawing
  • US11951751B2 patent drawing

AI summary

An ink jet ink set for textile printing according to the present disclosure includes a cyan ink, a magenta ink, a yellow ink, a black ink, and one or more selected from a first ink, a second ink, and a third ink.