TFE Binder Composition for Stronger Solid-State Battery Sheets

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Solution Overview

Problem

Existing secondary batteries, such as lithium-ion batteries, face challenges in achieving higher energy densities and maintaining battery characteristics without deterioration, particularly in the use of polytetrafluoroethylene composite binders.

Innovation Solution

A tetrafluoroethylene-based polymer composition is developed, incorporating specific compounds and modifying monomers, which enhances mixture sheet strength, reduces the need for water or organic solvents, and improves binding force to active materials, while allowing for a wide selection of electrode and electrolyte components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If polytetrafluoroethylene composite binder is used in secondary batteries, then binding force to active materials is provided, but mixture sheet strength deteriorates and battery characteristics deteriorate

Engineering Contradiction:
Improvebinding forceVSAvoidbattery characteristics
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The invention changes the chemical structure parameters of the binder by introducing specific compounds (formulas 1 and 2) with defined molecular weights and functional groups into the polytetrafluoroethylene matrix, optimizing the balance between binding force and sheet strength through compositional parameter adjustment

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates a composite binder material combining polytetrafluoroethylene base polymer with specific functional compounds (formulas 1 and 2), where the composite structure provides both adequate binding force to active materials and improved mixture sheet strength, resolving the contradiction between these two properties

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS20250349886A1Tetrafluoroethylene-based polymer composition, solid-state secondary battery binder, electrolyte layer mixture, electrode mixture, electrode, and solid-state secondary battery
Publication Date: 2025.11.13 DAIKIN INDUSTRIES LTD
  • US20250349886A1 patent drawing
  • US20250349886A1 patent drawing
  • US20250349886A1 patent drawing

AI summary

The disclosure provides a TFE-based polymer composition for a solid-state secondary battery binder capable of improving the mixture sheet strength. Provided is a TFE-based polymer composition for use in a solid-state secondary battery binder, containing: a TFE-based polymer; and at least one compound selected from the group consisting of a compound represented by the formula (1) and a compound represented by the formula (2):wherein m is 4 to 20; M1 is H, a metal atom, NR54 (where R5s are optionally the same as or different from each other and each represent H or a C1-C10 organic group), or the like; and p is 1 or 2, andwherein n is 4 to 20; M2 is H, a metal atom, NR54 (where R5 is as defined above), or the like; and q is 1 or 2.