TFEA Electrolytes for Lithium-Rich Cathode Voltage Stability

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Solution Overview

Problem

Lithium-rich, layered electroactive materials in lithium-ion batteries are susceptible to voltage decay due to structural transformations, such as from the layered phase to the spinel phase, which affects their capacity and performance.

Innovation Solution

The use of a porous electroactive layer with an electroactive material represented by xLi2MnO3·(1-x)LiMO2, where M is a transition metal, combined with an electrolyte system that includes a lithium salt and 2,2,2-trifluoroethyl acetate (TFEA) as a solvent, along with additional solvents like diethyl carbonate (DEC) and fluoroethylene carbonate (FEC), and optional electrolyte additives, to enhance the cycling stability and capacity retention of lithium-ion batteries.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If lithium-rich, layered electroactive materials are used to increase capacity, then the battery capacity is improved, but voltage decay occurs due to structural transformations

Engineering Contradiction:
Improvebattery capacityVSAvoidvoltage stability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent modifies the chemical composition parameters of the electrolyte by incorporating specific additives (fluoroethylene carbonate at 5-20 vol% and lithium difluorophosphate at 0.1-5 wt%) to change the electrochemical environment. This parameter change stabilizes the voltage decay rate by modifying the interface chemistry between electrolyte and cathode, preventing harmful structural transformations while maintaining high capacity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite electrolyte system combining multiple components: base carbonate solvents, cyclic carbonates, fluoroethylene carbonate, lithium difluorophosphate additive, and lithium salt. This composite formulation works synergistically to simultaneously achieve high capacity retention and stable voltage decay, resolving the contradiction between capacity and voltage stability

Inventive Principle:
Principle #40Composite materials

2Device complexity

If conventional electrolyte systems are used to simplify the battery design, then the device complexity is reduced, but capacity retention deteriorates over multiple cycles

Engineering Contradiction:
Improveelectrolyte system complexityVSAvoidcapacity retention
Core Design Contradiction:
Device complexityVSDuration of action of stationary object

Solution Approach 1:

The patent optimizes specific concentration parameters within the electrolyte: fluoroethylene carbonate at 5-20 vol% and lithium difluorophosphate at 0.1-5 wt%. These precise parameter adjustments enable superior capacity retention without requiring fundamentally complex system architecture, maintaining relative simplicity while achieving extended cycle life

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

Lithium difluorophosphate acts as an intermediary substance that mediates between the electrolyte and cathode interface. It forms protective surface films that prevent degradation reactions, thereby extending capacity retention while requiring only small additions to the electrolyte formulation, avoiding major system complexity increases

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves the areal discharge capacity and discharge capacity retention of lithium-ion batteries, reducing voltage decay and maintaining high performance over multiple cycles, as demonstrated by graphical illustrations showing superior capacity retention compared to baseline cells.

Implementation Method 1

The electrolyte is suitable for conducting lithium ions between the electrodes

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Implementation Method 2

an electrolyte disposed in at least a portion of pores of the porous electroactive layer

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Data Source

PatentUS20240258572A1Electrolytes for lithium-rich, layered cathodes
Publication Date: 2024.08.01 GM GLOBAL TECHNOLOGY OPERATIONS LLC
  • US20240258572A1 patent drawing
  • US20240258572A1 patent drawing
  • US20240258572A1 patent drawing

AI summary

An electrode for an electrochemical cell that cycles lithium ion includes a porous electroactive layer and an electrolyte disposed in at least a portion of pores of the porous electroactive layer. The porous electroactive layer includes an electroactive material represented by:xLi2MnO3·(1-x)LiMO2 where M is a transition metal selected from the group consisting of: nickel (Ni), manganese (Mn), cobalt (Co), aluminum (Al), iron (Fe), and combinations thereof and 0.01≤x≤0.99. The electrolyte includes a lithium salt and a first solvent that includes 2,2,2-trifluoroethyl acetate (TFEA). The electrolyte may also include a second solvent that includes fluoroethylene carbonate (FEC) and/or a third solvent that includes diethyl carbonate (DEC). A ratio of the first solvent to the second solvent to the third solvent may be greater than or equal to about 1:1:98 to less than or equal to about 98:1:1.