Thin Film Transistor Array Panel Overlapping Area Consistency

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Solution Overview

Problem

Liquid crystal displays (LCDs) face challenges in maintaining a constant overlapping area between gate and source/drain electrodes due to misalignment during the manufacturing process, leading to uneven patterns and reduced visibility and viewing angles.

Innovation Solution

A thin film transistor array panel design with specific electrode configurations, including auxiliary and extension electrodes, and a storage electrode line with constant voltage, ensures a constant overlapping area between gate and source/drain electrodes, preventing striped patterns and improving visibility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If masks are used during the forming process of thin film transistors, then the desired pattern of elements can be formed, but misalignment of masks causes variation in overlapping area between gate electrode and source/drain electrode

Engineering Contradiction:
Improveoverlapping area consistencyVSAvoidpattern formation accuracy
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The patent changes the geometric parameters of the gate electrode and source/drain electrode to create an overlapping region configuration that compensates for mask misalignment. Specifically, the gate electrode is designed with extended portions that overlap the source/drain electrodes, and the source/drain electrodes are configured with specific widths and positions so that even when masks are misaligned, the total overlapping area remains substantially constant. This parameter optimization ensures that the parasitic capacitance formed by the overlapping regions remains stable despite manufacturing variations.

Inventive Principle:
Principle #35Parameter changes

2Area of stationary object

If thin film transistors are arranged in a zigzag pattern with respect to data lines, then space utilization is improved, but the overlapping area between gate electrode and source/drain electrode becomes uneven, causing striped patterns

Engineering Contradiction:
Improvespace utilizationVSAvoidoverlapping area uniformity
Core Design Contradiction:
Area of stationary objectVSManufacturing precision

Solution Approach 1:

The patent applies local quality by designing different overlapping configurations for different regions of the zigzag arrangement. In regions where the zigzag pattern causes increased overlap, the electrode dimensions are adjusted to reduce overlap elsewhere, maintaining uniform total overlapping area. The gate electrodes and source/drain electrodes are locally optimized in each zigzag segment to ensure consistent parasitic capacitance across the entire display panel, preventing striped patterns while preserving space utilization benefits.

Inventive Principle:
Principle #3Local quality

3Reliability

If the overlapping area between gate electrode and source/drain electrode is increased, then parasitic capacitance is increased, but visibility and viewing angles are reduced

Engineering Contradiction:
Improveparasitic capacitance stabilityVSAvoidvisibility
Core Design Contradiction:
ReliabilityVSIllumination intensity

Solution Approach 1:

The patent applies partial action by forming overlapping regions only where necessary to achieve stable parasitic capacitance, rather than maximizing overlap throughout. The gate electrode overlaps the source/drain electrodes in specific controlled regions, providing sufficient parasitic capacitance for stable operation without excessive overlap that would reduce visibility and viewing angles. This optimized partial overlapping configuration achieves the right balance between electrical performance and optical quality.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS9490274B2Thin film transistor array panel and liquid crystal display device including the same
Publication Date: 2016.11.08 LONESTAR CRYSTAL DISPLAY LLC
  • US9490274B2 patent drawing
  • US9490274B2 patent drawing
  • US9490274B2 patent drawing

AI summary

A thin film transistor array panel includes a first substrate; a gate line and a data line on the first substrate; a storage electrode line on the first substrate where a constant voltage is applied thereto; a first thin film transistor and a second thin film transistor which are connected to the gate line and the data line; a third thin film transistor which is connected to the gate line, the second thin film transistor and the storage electrode line; a first subpixel electrode which is connected to the first thin film transistor; and a second subpixel electrode which is connected to the second thin film transistor.