Thin Film Transistor Array Panel Using Fluorinated Silicon Oxide Interface

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Solution Overview

Problem

Thin film transistors using amorphous silicon have low charge mobility and complex manufacturing processes, while polysilicon requires more processes and has high power consumption due to high threshold voltage, limiting their performance in display devices.

Innovation Solution

A thin film transistor array panel utilizing a p-type oxide semiconductor material with a fluorinated silicon oxide interface layer, which reduces the threshold voltage and increases carrier mobility, thereby lowering power consumption and improving transistor performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If amorphous silicon is used as semiconductor material, then manufacturing process is relatively simple, but charge mobility is low

Engineering Contradiction:
Improvemanufacturing process simplicityVSAvoidcharge mobility
Core Design Contradiction:
Ease of manufactureVSSpeed

Solution Approach 1:

The patent changes the material parameter from conventional silicon-based semiconductors to oxide semiconductor (IGZO), fundamentally altering the semiconductor's electrical properties to achieve high charge mobility while maintaining low-temperature processing capability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs a composite structure combining oxide semiconductor layer with specific interface layers and gate insulating layers, creating a multi-layer system that optimizes both electrical performance and manufacturing feasibility

Inventive Principle:
Principle #40Composite materials

2Speed

If polysilicon is used as semiconductor material, then charge mobility is high, but manufacturing requires more processes including crystallizing silicon

Engineering Contradiction:
Improvecharge mobilityVSAvoidmanufacturing process complexity
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The patent changes the crystallization temperature parameter by using oxide semiconductor that can be processed at low temperatures (below 450°C), eliminating the need for complex high-temperature crystallization processes required by polysilicon

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses a semiconductor material that can be deposited as a thin film in a single step without requiring subsequent crystallization treatments, effectively replacing the multi-step polysilicon process with a simpler, more economical process

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Speed

If polysilicon is used as semiconductor material, then charge mobility is high, but threshold voltage is high causing high power consumption

Engineering Contradiction:
Improvecharge mobilityVSAvoidpower consumption
Core Design Contradiction:
SpeedVSUse of energy by moving object

Solution Approach 1:

The patent changes the electrical parameter of threshold voltage by using oxide semiconductor material, which inherently provides lower threshold voltage compared to polysilicon, thereby reducing power consumption while maintaining high charge mobility

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces an interface layer with specific properties between the gate insulating layer and semiconductor layer, creating a localized region that optimizes electrical characteristics and reduces threshold voltage in the critical interface region

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of a p-type oxide semiconductor with a fluorinated silicon oxide interface layer decreases the threshold voltage and enhances transistor efficiency, reducing power consumption and improving performance in display devices.

Implementation Method 1

The interface layer includes a fluorinated silicon oxide

Methodology Applied
Scientific EffectInterface effect:

Data Source

PatentUS10629624B2Thin film transistor array panel
Publication Date: 2020.04.21 SAMSUNG DISPLAY CO LTD
  • US10629624B2 patent drawing
  • US10629624B2 patent drawing
  • US10629624B2 patent drawing

AI summary

A thin film transistor array panel includes a substrate, a gate insulating layer, an interface layer, and a semiconductor layer. The gate insulating layer is disposed on the substrate. The interface layer is disposed on the gate insulating layer. The semiconductor layer is disposed on the interface layer. The interface layer includes a fluorinated silicon oxide. The semiconductor layer includes a p-type oxide semiconductor material.