Thin Film Transistor Gate Insulator Fluorine Diffusion

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Solution Overview

Problem

Conventional thin film transistors using oxide semiconductors in the channel region have field effect mobilities limited to 20 cm2/Vs, which are insufficient for large display devices and next-generation display formats requiring higher pixel density and lower power consumption.

Innovation Solution

Incorporating fluorine in the gate insulating film and optimizing the channel region's width-to-length ratio (W/L) to less than 8, along with using fluorinated silicon nitride as the gate insulating film and In-Ga-Zn-O, In-Sn-Zn-O, or In-W-Zn-O amorphous oxide semiconductors, to enhance field effect mobility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional TFT using oxide semiconductor is used, then the field effect mobility is limited to 20 cm2/Vs, but this is insufficient for large display devices requiring higher pixel density and lower power consumption

Engineering Contradiction:
Improvefield effect mobilityVSAvoidpixel density
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent applies parameter changes by incorporating fluorine into the gate insulating film and optimizing the W/L ratio of the channel region. These parameter modifications to the transistor structure enable the field effect mobility to exceed 20 cm2/Vs, resolving the contradiction between achieving high reliability through improved mobility and meeting the productivity requirements for high pixel density in large display devices.

Inventive Principle:
Principle #35Parameter changes

2Area of stationary object

If the display device size is increased to 40-50 inches, then the coverage area is improved, but the field effect mobility of 10-20 cm2/Vs becomes insufficient

Engineering Contradiction:
Improvedisplay screen sizeVSAvoidfield effect mobility
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

The patent modifies key parameters of the TFT structure, specifically incorporating fluorine in the gate insulating film and optimizing the channel region's W/L ratio. These parameter changes enable the device to achieve field effect mobility greater than 20 cm2/Vs, which is necessary for maintaining reliability in large 40-50 inch display screens where conventional transistors with 10-20 cm2/Vs mobility are insufficient.

Inventive Principle:
Principle #35Parameter changes

3Speed

If a TFT with field effect mobility greater than 20 cm2/Vs is required for Super Hi-Vision, then the operation speed must be improved, but conventional TFTs cannot achieve this threshold

Engineering Contradiction:
Improveoperation speedVSAvoidfield effect mobility threshold
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The patent achieves the required operation speed by implementing parameter changes in the TFT structure. By incorporating fluorine into the gate insulating film and optimizing the W/L ratio, the field effect mobility exceeds 20 cm2/Vs, which directly enables the high operation speed necessary for Super Hi-Vision and next-generation display formats.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The approach significantly improves field effect mobility to greater than 20 cm2/Vs, achieving high operation speed and reliability for large display devices, with the potential for field effect mobilities exceeding 50 cm2/Vs when the W/L ratio is 0.8 or less, suitable for large screen display applications.

Implementation Method 1

when fluorine contained in the gate insulating film diffuses and moves toward the oxide semiconductor film, fluorine is bonded to and terminates a dangling bond that is present at an interface between the oxide semiconductor film and the gate insulating film

Methodology Applied
Scientific EffectDiffusion: Diffusion

Implementation Method 2

since it is possible to form an active layer by a sputtering method, an oxide semiconductor can be more easily formed than LTPS (low temperature poly-silicon crystal) or amorphous silicon

Methodology Applied
Scientific EffectSputtering: Sputtering

Data Source

PatentUS10475934B2Thin film transistor, method for manufacturing same and semiconductor device comprising said thin film transistor
Publication Date: 2019.11.12 NISSIN ELECTRIC CO LTD
  • US10475934B2 patent drawing
  • US10475934B2 patent drawing
  • US10475934B2 patent drawing

AI summary

A thin film transistor having a high operation speed with a field effect mobility greater than 20 cm2/Vs and a method for manufacturing the same, and a semiconductor device having the same are provided. A thin film transistor in which a gate electrode, a gate insulating film and an oxide semiconductor film are laminated on a substrate, a source region and a drain region are respectively formed in outer portions of the oxide semiconductor film in the width direction, and a channel region is formed in a region between the source region and the drain region; and a source electrode is connected to the source region, while a drain electrode is connected to the drain region. The gate insulating film contains fluorine; and the ratio of the width W of the channel region to the length L thereof, namely W/L is less than 8.