Thin-Film Transistor Substrate Layout for Lower Leakage Current

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing thin-film transistor substrates in organic light emitting display apparatuses face issues with short channel effects and hot electron effects, leading to increased leakage current and deteriorated off-current characteristics due to strong electric fields, which are not effectively addressed by current technologies.

Innovation Solution

A thin-film transistor substrate design with a semiconductor layer comprising a first and second conductive region and a first semiconductor region, where the first width of the semiconductor region is greater than the lower electrode, and a non-crystallization and crystallization region configuration, along with a specific electrode overlap and separation distance, to weaken the electric field and reduce leakage current.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional thin-film transistor structure with gate electrode overlapping the semiconductor layer is used, then the transistor can control light emission, but strong electric field effects (short channel effect and hot electron effect) occur causing increased leakage current and deteriorated off-current characteristics

Engineering Contradiction:
Improveoff-current characteristicsVSAvoidleakage current
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The invention divides the semiconductor layer into distinct regions: a first semiconductor region forming the channel and second semiconductor regions forming source and drain regions. This segmentation allows different areas to have different functions, with the channel region optimized for current control and source/drain regions optimized for charge injection, thereby reducing short channel effects and leakage current

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention applies different doping concentrations to different regions of the semiconductor layer. The source and drain regions are doped with impurities at a first concentration while the channel region has a second concentration, creating local quality variations that optimize electrical characteristics and reduce harmful electric field effects in specific areas

Inventive Principle:
Principle #3Local quality

2Reliability

If the semiconductor layer width is increased to reduce short channel effects, then off-current characteristics improve, but the device area and manufacturing complexity increase

Engineering Contradiction:
Improveoff-current characteristicsVSAvoidsemiconductor layer structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention extends the semiconductor layer in the width direction beyond the gate electrode edges, creating a structure where the semiconductor layer has different dimensions in different directions. This dimensional extension allows the channel length to be effectively increased without proportionally increasing the area, thereby reducing short channel effects while maintaining compact device footprint

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed design enhances electrical characteristics by reducing leakage current and improving off-current characteristics without increasing the number of mask processes, thereby improving the performance and reliability of the thin-film transistor substrate.

Implementation Method 1

The semiconductor layer may include a non-crystallization region including at least part of the second channel region and a crystallization region including the second conductive region

Methodology Applied
Scientific EffectCrystallization: Crystallisation

Data Source

PatentUS11910648B2Thin film transistor substrate, display apparatus, and method of manufacturing the thin film transistor substrate
Publication Date: 2024.02.20 SAMSUNG DISPLAY CO LTD
  • US11910648B2 patent drawing
  • US11910648B2 patent drawing
  • US11910648B2 patent drawing

AI summary

Provided are a thin-film transistor substrate that has enhanced electrical characteristics, such as off-current characteristics of a thin-film transistor, without increasing the number of mask processes, a display apparatus, and a method of manufacturing the thin-film transistor substrate. The thin-film transistor substrate includes: a semiconductor layer including a first conductive region, a second conductive region, and a first semiconductor region; a lower electrode disposed on the semiconductor layer and at least partially overlapping the first semiconductor region; and an upper electrode disposed on the lower electrode and at least partially overlapping the first semiconductor region, a first boundary between the first semiconductor region and the first conductive region coincides with an edge of the upper electrode, and a second boundary between the first semiconductor region and the second conductive region coincides with an edge of the lower electrode or an edge of the upper electrode.