Thin Film Transistor Substrate with Mixed Semiconductor Materials

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Solution Overview

Problem

Conventional display technologies face limitations in reducing power consumption, making them unsuitable for portable and wearable devices which require low power consumption and efficient display performance.

Innovation Solution

A thin film transistor substrate is developed with two different types of transistors, one using polycrystalline semiconductor material for driver elements and the other using oxide semiconductor material for switching elements, both on the same substrate, to optimize power usage and performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If conventional display technologies are used, then display performance is maintained, but power consumption cannot be reduced sufficiently for portable and wearable devices

Engineering Contradiction:
Improvepower consumptionVSAvoiddisplay performance
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent applies different semiconductor material types in different functional regions: oxide semiconductor material (IGZO) is used specifically in the switching transistor channel region where low off-state current is critical, while other transistors may use conventional semiconductor materials. This localized application of specialized materials optimizes power consumption in the most critical area without compromising overall display performance

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent employs a composite semiconductor material strategy by integrating oxide semiconductor layers (such as IGZO) with conventional semiconductor structures. The oxide semiconductor layer is deposited over specific regions of the substrate to form switching transistors with superior electrical characteristics, creating a hybrid device architecture that combines the advantages of different material systems to achieve both low power consumption and high performance

Inventive Principle:
Principle #40Composite materials

2Reliability

If a single type of transistor is used throughout the substrate, then manufacturing is simpler, but performance optimization for both driver and switching elements cannot be achieved

Engineering Contradiction:
Improvetransistor performanceVSAvoidtransistor types
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements local quality by assigning different semiconductor material types to different functional requirements: oxide semiconductor material is specifically applied to switching transistor channels where low leakage current is paramount, while driver transistors may use conventional materials optimized for high current drive capability. This spatial differentiation of material properties enables simultaneous optimization of both switching and driving functions

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent segments the substrate into distinct functional regions with different transistor types. Switching transistors are formed with oxide semiconductor channels in specific pixel regions, while driver transistors in peripheral or control regions may use conventional semiconductor materials. This segmentation allows independent optimization of each transistor type for its specific function while maintaining a unified manufacturing process framework

Inventive Principle:
Principle #1Segmentation

3Power

If polycrystalline semiconductor material is used for driver elements, then high current drive capability is achieved, but low off-state current characteristics are not obtained

Engineering Contradiction:
Improvecurrent drive capabilityVSAvoidoff-state current
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The patent applies oxide semiconductor material specifically to the channel region of switching transistors where low off-state current is critical, while maintaining polycrystalline semiconductor material in driver transistor regions where high current drive capability is needed. This localized material selection enables each transistor type to exhibit its optimal electrical characteristics for its specific function

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent creates a composite transistor architecture where oxide semiconductor layers are integrated with polycrystalline semiconductor structures. The oxide semiconductor channel provides excellent off-state characteristics, while the overall transistor design maintains high on-state current capability, achieving a composite effect that combines the advantages of both material systems

Inventive Principle:
Principle #40Composite materials

4Loss of energy

If oxide semiconductor material is used for switching elements, then low off-state current is achieved, but high current drive capability is limited

Engineering Contradiction:
Improveoff-state currentVSAvoidcurrent drive capability
Core Design Contradiction:
Loss of energyVSPower

Solution Approach 1:

The patent restricts oxide semiconductor material application to switching transistor channel regions where low off-state current is the primary requirement, while driver transistors use polycrystalline semiconductor material optimized for high current drive capability. This functional zonation ensures each material type operates in its optimal performance regime

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent segments the display substrate into switching transistor regions with oxide semiconductor channels and driver transistor regions with polycrystalline semiconductor channels. This segmentation allows the oxide semiconductor to excel at leakage suppression in switching elements while polycrystalline materials provide robust current driving in control elements, with each segment independently optimized for its specific function

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS9691833B2Thin film transistor substrate and display using the same
Publication Date: 2017.06.27 LG DISPLAY CO LTD
  • US9691833B2 patent drawing
  • US9691833B2 patent drawing
  • US9691833B2 patent drawing

AI summary

The present invention relates to a thin film transistor substrate having two different types of semiconductor materials on the same substrate, and a display using the same. A disclosed display may include a substrate, a first thin film transistor having a polycrystalline semiconductor material on the substrate and a second thin film transistor having an oxide semiconductor material on the substrate.